• 제목/요약/키워드: Forming Defects

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AZ31 합금 성형에서의 열전달을 고려한 유한요소해석 (Finite element analysis considering heat transfer in sheet metal forming of AZ31)

  • 김민철;이영선;권용남;이정환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.73-77
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    • 2005
  • In this work, the influences of tool temperature on the formability of AZ31 sheet material in warm deep drawing processes of square cup were investigated. Deep drawing tests under different tool temperatures for magnesium alloy sheet at elevated temperature $250^{\circ}C$, where AZ31 sheet shows a good formability, and FE analyses were carried out. The successfully formed part without any defects was obtained when temperature of tool was over $100^{\circ}C$ while the fracture was occurred at the corner of the square cup below $100^{\circ}C$. It is shown that lower temperature of tool than that of magnesium sheet causes the temperature drop of the material by heat transfer and thus Interrupts the dynamic recrystallization of it. Therefore, in order to obtain successful part of magnesium alloys, it is necessary that the tool temperature is limited to the same or slightly lower temperature than sheet material.

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알루미늄 홀 가공 하중 분석을 통한 펀치 마모수준 예측에 관한 연구 (A study on the prediction of punch wear level through analysis of piercing load of aluminum)

  • 전용준
    • Design & Manufacturing
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    • 제16권4호
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    • pp.46-51
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    • 2022
  • The piercing process of creating holes in sheet metals for mechanical fastening generates high shear force. Real-time monitoring technology could predict tool damage and product defects due to this severe condition, but there are few applications for piercing high-strength aluminum. In this study, we analyzed the load signal to predict the punch's wear level during the process with a piezoelectric sensor installed piercing tool. Experiments were conducted on Al6061 T6 with a thickness of 3.0 mm using piercing punches whose edge angle was controlled by reflecting the wear level. The piercing load increases proportionally with the level of tool wear. For example, the maximum piercing load of the wear-shaped punch with the tip angle controlled at 6 degrees increased by 14% compared to the normal-shaped punch under the typical clearance of 6.7% of the aluminum piercing tool. In addition, the tool wear level increased compression during the down-stroke, which is caused by lateral force due to the decrease in the diameter of pierced holes. Our study showed the predictability of the wear level of punches through the recognition of changes in characteristic elements of the load signal during the piercing process.

Ontology Development for Cultural Knowledge of Thai-Khmer Textiles

  • Jutamas Promthong;Malee Kabmala;Wirapong Chansanam
    • Journal of Information Science Theory and Practice
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    • 제11권2호
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    • pp.12-21
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    • 2023
  • This study aims to develop ontologies regarding cultural knowledge of Thai-Khmer textiles by applying the Knowledge Engineering Methodology to build upon the ontologies. The process includes 1) generating the ontologies' objectives, 2) building ontologies, and 3) evaluating the ontologies. The researchers used OntOlogies Pitfall Scanner (OOPS!) to minimize defects and asked two experts to evaluate the ontologies' design. Protégé was used to design the ontologies, and WIDOCO was used to present the ontologies through the World Wide Web. It was found that the developed ontology consists of two classes, 16 sub-classes, and 16 relationships. The ontologies assessment found that there were seven items to fix according to the OOPS! software. Apart from the assessment program, the experts mentioned that all five aspects were suitable; namely, the ontology design was evaluated at 4.51 (Likert), the process of identifying scopes of definitions and objectives of development was 4.61, the applications and guidelines for further development was 4.58, the process of forming classes was 4.53, and the process of generating class's properties was 4.50.

마찰저감을 위한 슬라이딩 금형을 적용한 알루미늄 파이프 요크 냉간 단조공정에 관한 연구 (Study on the Cold Forging Process of Aluminum Pipe Yoke using Sliding Die for Reducing Friction)

  • 이성민;이인규;이성윤;황선광;박재욱;황원석;문영훈;이상곤
    • 소성∙가공
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    • 제32권1호
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    • pp.5-11
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    • 2023
  • The aim of this study is to manufacture an aluminum pipe yoke of automotive steering system for lightweight. In a multistage cold forging process for aluminum pipe yoke, the surface defects frequently occur due to excessive deformation or friction during extrusion process for forming hollow pipe part. It is import to reduce the friction between the material and the forging die. This study investigated a multistage forging process with sliding die to reduce friction for aluminum pipe yoke. After evaluating by FE analysis, the forging experiment with the sliding die was carried out. As a result, it was possible to manufacture a sound aluminum pipe yoke.

PIM을 이용한 PZT 프리폼의 제조에 대한 연구 (Fabrication Studies for PZT Preform Using PIM)

  • 신호용;김종호;장종수;임종인
    • 한국음향학회지
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    • 제28권8호
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    • pp.796-805
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    • 2009
  • 본 논문에서는 분말사출성형공정 (PIM)을 이용하여 1-3형 압전복합체용 PZT 프리폼 (preform)의 제조에 대한 연구를 수행하였다. PZT 분말을 이용해 제조한 피드스탁 (feedstock)의 점도 및 PVT 특성을 측정하였다. 또한 상용 프로그램인 3D-Timon 프로그램을 이용하여 PIM 제조공정 중 사출 성형체의 충진패턴 온도, 압력분포 및 성형 결함 등을 분석하고, 금형 시스템 및 제조공정을 최적화하였다. 최적화된 PIM 제조공정 조건을 사용하여 PZT rod가 균일하게 분포된 1-3형 압전복합체용 PZT 프리폼을 제조할 수 있었다.

Enhancing the Antibacterial Effect of Erythrosine-Mediated Photodynamic Therapy with Ethylenediamine Tetraacetic Acid

  • MinKi Choi;Haeni Kim;Siyoung Lee;Juhyun Lee
    • 대한소아치과학회지
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    • 제51권1호
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    • pp.32-39
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    • 2024
  • This study evaluated the additive impact of ethylenediamine tetraacetic acid (EDTA) on erythrosine-mediated photodynamic therapy (PDT) against Streptococcus mutans (S. mutans) biofilm by measuring colony-forming units and applying confocal laser scanning microscopy. Fifty-six bovine incisors, free from dental caries or structural defects, were utilized in this study. Dentin specimens were created by cutting with a low-speed diamond disk under a continuous flow of water, resulting in dimensions of 6.0 mm × 3.0 mm × 2.0 mm. The specimens were categorized into 4 groups: Control, EDTA, PDT, and EDTA + PDT. S. mutans ATCC 25175 was employed to establish biofilm on the dentin specimens. A 17% EDTA solution was applied for 1 min. For PDT, erythrosine served as the photosensitizer. Finally, a light-emitting diode source (385 - 515 nm) was employed in this study. The PDT group exhibited a significantly lower bacterial count than both the control and EDTA groups (p < 0.001). The EDTA + PDT group demonstrated a significantly reduced bacterial count compared to the other 3 groups (p < 0.001). This study demonstrated that EDTA enhances the antimicrobial efficacy of PDT on S. mutans biofilm. Even at a low concentration of photosensitizer, the combination of EDTA and PDT yields a significant antibacterial effect.

생체 유래 골 이식재(OCS-B)의 안전성 및 유효성에 관한 연구 (A study on the safety and efficacy of bovine bone-derived bone graft material(OCS-B))

  • 박호남;한상혁;김경화;이상철;박윤정;이상훈;김태일;설양조;구영;류인철;한수부;정종평
    • Journal of Periodontal and Implant Science
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    • 제35권2호
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    • pp.335-343
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    • 2005
  • Inorganic bovine bone mineral has been widely researched as bone substitution materials in orthopedic and oral and maxillofacial application. OCS-B(NIBEC, Korea) is newly-developed inorganic bovine bone mineral. The aim of this study is to evaluate the safety and efficacy of bovine bone-derived bone graft material(OCS-B). Micro-structure of newly-developed inorganic bovine bone mineral(OCS-B) was analyzed by scanning electron microscope(SEM). Round cranial defects with eight mm diameter were made and filled with OCS-B in rabbits. OCS-B was inserted into femoral quadrant muscle in mouse. In scanning electron microscope, OCS-B was equal to natural hydroxyapatite. Rabbits were sacrificed at 2 weeks and 4 weeks after surgery and mice were sacrificed at 1 week and 2 weeks after surgery. Decalcified specimens were prepared and observed by microscope. In calvarial defects, osteoid and new bone were formed in the neighborhood of OCS-B at 2 weeks after surgery. And at 4 weeks after surgery osteoid and new bone bridge formed flourishingly. No inflammatory cells were seen on the surface of OCS-B at 1 week and 2 weeks in mouse experimental group. It is concluded that newly-developed inorganic bovine bone mineral(OCS-B) is a flourishing bone-forming material and biocompatible material.

Comparative study on the cellular activities of osteoblast-like cells and new bone formation of anorganic bone mineral coated with tetra-cell adhesion molecules and synthetic cell binding peptide

  • Yu, Hyeon-Seok;Noh, Woo-Chang;Park, Jin-Woo;Lee, Jae-Mok;Yang, Dong-Jun;Park, Kwang-Bum;Suh, Jo-Young
    • Journal of Periodontal and Implant Science
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    • 제41권6호
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    • pp.293-301
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    • 2011
  • Purpose: We have previously reported that tetra-cell adhesion molecule (T-CAM) markedly enhanced the differentiation of osteoblast-like cells grown on anorganic bone mineral (ABM). T-CAM comprises recombinant peptides containing the Arg- Gly-Asp (RGD) sequence in the tenth type III domain, Pro-His-Ser-Arg-Asn (PHSRN) sequence in the ninth type III domain of fibronectin (FN), and the Glu-Pro-Asp-Ilu-Met (EPDIM) and Tyr-His (YH) sequence in the fourth fas-1 domain of ${\beta}$ig-h3. Therefore, the purpose of this study was to evaluate the cellular activity of osteoblast-like cells and the new bone formation on ABM coated with T-CAM, while comparing the results with those of synthetic cell binding peptide (PepGen P-15). Methods: To analyze the cell viability, 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyltetrazolium bromide assay was performed, andto analyze gene expression, northernblot was performed. Mineral nodule formations were evaluated using alizarin red stain. The new bone formations of each group were evaluated using histologic observation and histomorphometrc analysis. Results: Expression of alkaline phosphatase mRNA was similar in all groups on days 10 and 20. The highest expression of osteopontin mRNA was observed in the group cultured with ABM/P-15, followed by those with ABM/T-CAM and ABM on days 20 and 30. Little difference was seen in the level of expression of collagen type I mRNA on the ABM, ABM/T-CAM, and ABM/P-15 cultured on day 20. There were similar growth and proliferation patterns for the ABM/T-CAM and ABM/P-15. The halo of red stain consistent with $Ca^{2+}$ deposition was wider and denser around ABM/T-CAM and ABM/P-15 particles than around the ABM particles. The ABM/T-CAM group seemed to have bone forming bioactivity similar to that of ABM/P-15. A complete bony bridge was seen in two thirds of the defects in the ABM/T-CAM and ABM/P-15 groups. Conclusions: ABM/T-CAM, which seemed to have bone forming bioactivity similar to ABM/P-15, was considered to serve as effective tissue-engineered bone graft material.

사각 컵 배터리 케이스 바닥 벤트 성형을 위한 단조 금형 설계 (Forging Die Design for Vent Forming of Square Cup Battery Case)

  • 이상훈;권순호;정훈;홍석무
    • 한국산학기술학회논문지
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    • 제18권6호
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    • pp.330-335
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    • 2017
  • 최근 자동차 산업에서 전기 모터 연료 전지에 대한 수요가 급증했으며, 연료 전지 케이스로 사용되는 사각형 알루미늄 캔에 대한 수요 또한 증가하고 있다. 직사각형 배터리 케이스의 바닥에 있는 에어 벤트는 비정상적으로 높은 압력이 발생할 때 미리 압력을 방출하여 큰 폭발을 방지하는 역할을 한다. 직사각형 컵 배터리 케이스는 6 단계의 다단계 딥 드로잉으로 외형을 만들고 직사각형 배터리 케이스와 용접하여 벤트 부품을 제작해왔다. 그러나 본 연구에서는 직사각형 케이스의 바닥면에 공기 벤트 형상을 직접 추가 하는 연구를 수행하였다. 단조의 초기 형상으로는 사각 컵 다단식 딥 드로잉 성형 해석에서 추출한 두께와 형상을 이용한 유한 요소 해석 기법을 사용 하였다. 그 결과, 예측 정밀도가 향상되고, 배부름 및 파단 등의 결함을 미리 예측할 수 있었다. 초기 분석 결과를 토대로 두 가지 단조 형상이 후보로 제시되었고 성형 해석을 통해 최적의 단조 형상을 결정 하였다. 이러한 결과를 바탕으로 금형을 제작하고 실제 결과와 분석 결과를 비교하여 본 연구의 타당성을 검증하였다.

비접촉식 열공구를 이용한 VLM-ST 제품의 미세 형상 가공 공정 개발에 관한 연구 (Development of Shape refining process of VLM-ST Parts Using Noncontacting Hot Tool)

  • 김효찬;이상호;안동규;양동열
    • 한국정밀공학회지
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    • 제21권1호
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    • pp.149-158
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    • 2004
  • In most RP processes, the inherent stair-stepped surfaces and shrinkage-induced warping of the parts require post processing such as surface finishing. To minimize such defects, VLH-ST, a newly developed RP process, employs a 3.9-mm thick expandable polystyrene (EPS) foam sheet and a hot wire to contour it to have slant linear-interpolated sides. The use of relatively thick sheets for layers, however, limits the process capability of constructing fine details, especially smaller than the layer thickness. This study is focused on the development of a post processing method fo fine details of VLM-ST parts. The post-processing tool was designed to meet all the requirements for the desirable post processing. It adopted a hot wire as a means of melting the EPS foam sheet. Various basic experiments on the post processing were carried out to obtain the optimal process conditions. The dominant process parameters such as the radiated heat input, the tool speed, and the gap between the tool tip and the foam sheet (tool height) were considered in the experiments. The effectiveness of the developed post-processing method fo forming or engraving fine details on the VLM-ST parts has been thus demonstrated. The experiments on engraving several sets of letters, such as CANESM, 인간, and 한국과학기술원, on the EPS foam sheet were carried out. In addition, a flowery shape was engraved on a three-dimensionally curved surface of a pottery-shape VLM-ST part.