• Journal of the Korean Society for Precision Engineering
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• v.32 no.11
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• pp.977-982
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• 2015

This study uses finite element analysis to evaluate the forming load of tool entrance angle of the cold forward extrusion molding process of helical gear; this can replace the spur gear applied to the Electronic Parking Brake (EPB) system. A cold forging process is often used in the automobile industry as well as in various industrial machines due to its high efficiency. Finite element analysis is frequently used when interpreting results of the forging process. Formality was evaluated by calculating tooth profile filling rate of helical gear. Change in required forming load was investigated when the entrance angle of forward extrusion tool die was changed from $30^{\circ}$ to $60^{\circ}$, also by finite element analysis. We suggest suitable tool entrance angles.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.08a
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• pp.216-222
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• 2004

The caster roll shells have the good thermal conductivity and the low thermal expansion and have to exhibit high enough strength and good ductility at temperature up to $600^{\circ}C$. Thermal stress in particular is very high due to the contact with the liquid aluminium. The main stresses are of thermal origin, which bring a plastic fatigue on surface. This paper will represent one survey about the investigation of the failure of roll shells for continuous casters and an analysis using the simulation of the temperature distribution and the state of stress during hot rolling. Moreover, there will be a discussion on the roll shell of Mod. HAR 5 which is developed by heat treatment process. Mod. HAR 5 has advantages of high strength, high toughness and increased thermal stress resistance while maintaining the same productivity as the conventional roll.

• Journal of Power System Engineering
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• v.17 no.3
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• pp.44-49
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• 2013

The refrigerating system are high efficiency and comfortable due to the automation of the system as well as enhance energy saving are contributing to driving system. Previous study the rotational frequency of the compressor was confined to the fixed condition have changed load of evaporator and condenser related about the refrigerator performance characteristic according to the evaporation load and condensation load change tries to be analyze through the experiment. The useful data for the economic driving of the freezing apparatus tries to be drawn. Consequently, it confirmed that refrigerant in the compressor overheated and as the evaporation load increased the specific volume was increased and the coolant circulation rate decreased. In confirmed that condensation load increased the compression ratio and discharge gas temperature increased. It reduced the low-temperature efficiency and condensation calorie and the quality factor was decreased.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.12 no.4
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• pp.108-113
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• 2013

Industrialization and modernization of the beginning of the IT industry is growing very fast. Since telecommunications industry was developed rapidly, technologies about miniaturization and high-precision of parts have been actively developed to lead information revolution. generally, the entire shear surface of the product applying fine blanking technology must be very precise. Fine blanking is used to save cost by avoiding post-processing of the product. When using press blanking, it spends a lot of money on the production by using many post-processing. Fine blanking typically used in 0.5~18 mm thick steel plate. Because a lot of post-processing cost can be used to process, except for fine blanking. In order to develop components "CHANCE CONTENTS" in the fine blanking process, the purpose of this study is to minimize the edge of the bridge, secured 95% of the material thickness of the shear surface using the 1.6 mm thickness of the material SPCC. Blanking process by introducing after changing thickness through forging process, due to change in vee-rring force and counter force, the experimental amount of depressions and flatness and the shear surface were analyzed.

• Journal of Power System Engineering
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• v.17 no.2
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• pp.70-77
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• 2013

An experimental study was carried out to understand the heat transfer performance of a miniature loop heat pipes using water-based copper nanoparticles suspensions as the working fluid. The suspensions consisted of deionized water and copper nanoparticles with an average diameter of 80 nm. Effects of the cupper mass concentration and the operation pressure on the average evaporation and condensation heat transfer coefficients, the critical heat flux and the total heat resistance of the mLHPs were investigated and discussed. The pressure frequency also depends upon the evaporator temperature which has been maintained from $60^{\circ}C$ to $90^{\circ}C$. The Investigation shows 60% filling ratio gives the highest inside pressure magnitude of highest number pressure frequency at any of setting of evaporator temperature and 5wt% results the lowest heat flow resistance.

• Journal of Power System Engineering
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• v.17 no.2
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• pp.78-86
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• 2013

In this research, dilute colloidal suspension alumina nanofluids were prepared by dispersing alumina nanoparticles in DI water and ethylene glycol as base fluids. Particle size analyzer and TEM test results revealed that the size of the alumina nanofluids(3wt% and 5wt%) with dispersion time 3hrs were 46nm and 60nm respectively. Thermal conductivity of these alumina nanofluids was measured by means of hot wire technique using a LAMBDA system. For water based alumina nanofluids, thermal conductivity enhancement was from 2.29% to 3.06% with 5wt% alumina at temperatures ranging from 15 to $40^{\circ}C$. Whereas in case of ethylene glycol based alumina nanofluids under the same temperature range, thermal conductivity enhancement was from 9.6% to 10% with 5wt% alumina. An enhancement of 37% average convective heat transfer was achieved with 5wt% alumina nanofluids at Re of 1,100.

• Journal of the Korean Society of Industry Convergence
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• v.18 no.4
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• pp.216-223
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• 2015

Recently Manipulation capability is important for a robot. Interaction between a robot hand and objects can be properly controlled only is suitable sensors are available. Recently the tendency is to create robot hands more compact and high integrated sensors system, in order to increase the grasping capability and in order to reduce cabling through the finger, the palm and the arm. As a matter of fact, miniaturization and cabling harness represents a significant limitation to the design of small sized embedded sensor. Ongoing work is focusing on a flexible manipulation system, which consists of a dual flexible multi-fingered hand-arm system, and a dual active vision system.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.1
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• pp.39-45
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• 2012

Currently, the aircraft industry, aircraft parts as well as airframe have been developed in producing, the aircraft parts and fuselages have been produced the product by cutting rather than forging and casting because of the residual stress and stress concentration. In this study, the aircraft is being used in many parts of aluminium alloy 2024 in wire-cut E.D.M. The selected experimental parameters are peak current, no-load voltage, off time and feed rate. It is found that cutting mountain part on surface roughness of the curve 0.3mm than 0.25mm diameter wire electrode is stable in many uniform distribution.

• Transactions of Materials Processing
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• v.19 no.4
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• pp.210-216
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• 2010

The importance and interests for saving of energy and cost in industry has grown up. Therefore, process optimization to reduce the process and energy become one of the most important things. The non-heat treated steel, post-heat-treated is no necessary, has attractive points as structural materials. However, establishment of mechanical properties is necessary to apply non-heat-treated steel to structural parts. In this study, for non-heat-treated steel and pre-heat-treated steel, we have investigated microstructure, hardness, the tensile strength, compressive strength. And the FE analysis technology to predict the hardness value of forged part is developed on micro-alloyed steel forged part.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2002.04a
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• pp.79-82
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• 2002

Induction heating is widely used in today's industry, in operations such as metal hardening, preheating for forging operations, melting or cooking. In this paper, it was presented the magneto-thermal analysis of an induction heating jar(IH-JAR) with the material value of the stainless and the aluminum for efficient design. The magnetic field intensity inside the axisymmetric shaped cooker was analyzed using three-dimensional axisymmetric finite element method(FEM) and the effectual heat source was obtained by ohmic losses from eddy currents induced in the jar. The heat was calculated using the heat source and heating equation. Also, it was represented the temperature characteristics of the IH-JAR according to time and relative permeability in stainless parts and in aluminum parts.