• Title/Summary/Keyword: Foaming agent

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Fabrication, Microstructure and Compression Properties of AZ31 Mg Foams

  • Zhao, Rui;Li, Yuxuan;Jeong, Seung-Reuag;Yue, Xuezheng;Hur, Bo-Young
    • Korean Journal of Materials Research
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    • v.21 no.6
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    • pp.314-319
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    • 2011
  • Melt foaming method is one of cost-effective methods to make metal foam and it has been successfully applied to fabricate Mg foams. In this research, AZ31 Mg alloy ingot was used as a metal matrix, using AlCa granular as thickening agent and $CaCO_3$ powder as foaming agent, AZ31 Mg alloy foams were fabricated by melt-foaming method at different foaming temperatures. The porosity was above 41.2%~73.3%, pore size was between 0.38~1.52 mm, and homogenous pore structures were obtained. Microstructure and mechanical properties of the AZ31 Mg alloy foams were investigated by optical microscopy, SEM and UTM. The results showed that pore structure and pore distribution were much better than those fabricated at lower temperatures. The compression behavior of the AZ31 Mg alloy foam behaved as typical porous materials. As the foaming temperature increased from $660^{\circ}C$ to $750^{\circ}C$, the compressed strength also increased. The AZ31 Mg alloy foam with a foaming temperature of $720^{\circ}C$ had the best energy absorption. The energy absorption value of Mg foam was 15.52 $MJ/m^3$ at a densification strain of 52%. Furthermore, the high energy absorption efficiencies of the AZ31 Mg alloy foam kept at about 0.85 in the plastic plateau region, which indicates that composite foam possess a high energy absorption characteristic, and the Vickers hardness of AZ31 Mg alloy foam decreased as the foaming temperature increased.

Foaming Process of Waste LCD Glass for the Recovery of Valuable Materials from Waste LCD Pannel (폐 LCD판넬의 유가성분 회수를 위한 폐 LCD유리의 발포공정)

  • Lee, Chul-Tae;Park, Tae-Moon;Kim, Jung-Min
    • Applied Chemistry for Engineering
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    • v.23 no.2
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    • pp.195-203
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    • 2012
  • Recycling method of waste LCD glass is the essential process for developing the total recycling process of LCD pannel. Pulverizing of LCD glass, determination of proper carbonacious foaming agent, the properties of residue from the recovery of valuable materials through an acid leaching process and the feasibility for the foaming of the residue obtained from leaching for indium and tin recovery were investigated for the developing of recycling method of waste LCD glass as industrial feed materials, such as heat insulation materials, sound absorbing materials, carrier of water treatment. Waste LCD glass could be pulverized finely for foaming process. Natural graphite was proper agent for foaming of the residue and the foaming technology of LCD glass would be effective recycling alternatives.

A Study on the Performance of Foamed Concrete for Cores Material of Metal Vacuum Insulation Panel (금속진공단열패널의 심재용 기포콘크리트의 성능에 관한 연구)

  • Hong, Sang-Hun;Kim, Bong-Joo
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.5
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    • pp.417-423
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    • 2020
  • In order to reduce cooling and heating, which is 40% of the energy consumption of buildings, it is important to improve the insulation of the skin. In order to improve the existing insulation, research is being conducted to apply a vacuum insulation panel(VIP) to buildings. However, VIP cannot be repaired, so we considered the metal vacuum insulation panel. Since the core of the metal vacuum pressure and have low thermal conductivity, foam concrete is adopted. However, preliminary experiments confirmed that the time to reach 0.001torr differs depending on the amount and nature of the bubbles. This effect is determined by the type of foaming agent and the density of the bubble slurry, the vacuum delivery time is determined to be the optimum foam concrete conditions are necessary. Therfore, this study aims to present basic data applicable to core materials by measuring vacuum delivery time and thermal conductivity change according to the foaming agent type and foam slurry density of foam large concrete which is core material of metal vacuum insulation panel. Experimental results and analysis show that compressive strength can be used regardless of the type of foam, In terms of thermal conductivity, it is stable to use vegetable foaming agents at 0.9g/㎤ or less. In terms of the vacuum delivery time, the foaming agent appeared similar regardless of the type of foaming agent, but it is considered suitable to use vegetable foaming agent based on compressive strength and thermal conductivity.

Foaming Behavior, Structure, and Properties of Rubber Nanocomposites Foams Reinforced with Zinc Methacrylate (아연 메타아크릴레이트로 보강된 발포고무 나노복합체의 발포거동, 구조 및 특성)

  • Basuli, U.;Lee, G.B.;Jang, S.Y.;Oh, J.;Lee, J.H.;Kim, S.C.;Jeon, N.D.;Huh, Y.I.;Nah, C.
    • Elastomers and Composites
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    • v.47 no.4
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    • pp.297-309
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    • 2012
  • Different amounts of foaming agents were employed in natural rubber(NR)/butadiene rubber(BR) blends to understand the foaming behavior in presence of nano-reinforcing agent, zinc methacrylate (ZMA). The ZMA greatly improved most of the mechanical properties of the rubber foams, however it did not show considerable effect on the cell morphology, such as cell size, density and porosity. It was also observed that the foaming agent concentration affected all the mechanical parameters. When the content of foaming agent was increased, the number of foams was increased leading to a decrease in density of the compounds. But the size and distribution of foams remained unchanged with increased foaming agent. The effect of high styrene-butadiene rubber (HSBR) was also studied. The size of cells became smaller and the cell uniformity was improved with increasing HSBR. The foam rubber compounds showed much efficient energy absorbing capability at higher strains.

MCPs Product and Process Design of Mixed Materials Using Axiomatic Design (공리적 설계를 이용한 발포제 혼합재료의 MCPs 제품 및 공정 설계)

  • 이경수;차성운
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1414-1417
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    • 2003
  • In chemical forming process, mixed materials of LDPE, EVA and forming agent are used. However mechanical properties has been dropping remarkably through this forming process. In this study, Above materials(LDPE, EVA) were used in microcellular foaming injection process. And various effective factors in this process were selected by Axiomatic approach and systematically estimated by DOE(Design of Experiments). As a results, injection type and rate of mixing resins have more influence on forming rate than other factors.

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Effect of Surfactant and Anti-foaming Agent on the Properties of Silicone Rubber Impression Material (계면활성제와 소포제가 실리콘 고무인상재의 물성에 미치는 영향)

  • Kim, Kyoung-Nam;Cho, Lee-Ra;Oh, Young-Il;Kang, Seung-Kyung;Chung, Kyung-Ho
    • Elastomers and Composites
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    • v.36 no.2
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    • pp.102-110
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    • 2001
  • The three types of surfactants such as nonylphenoxy poly(ethylene) ethanol homologues, caster oil poly(ethylene) ethanol homologues, and sodium perfluoroalkyl carboxylates are used to improve the wettability of rubber impression material. Among the surfactants, the usage of sodium perfluoroalkyl carboxylates containing fluoro group resulted in the lowest surface energy of impression material and the result gave the positive effect on the wettability of rubber impression material to teeth. Also, the anti-foaming agents were used to reduce or remove the hydrogen gas generating on the impression material by reaction. In the case of rubber impression material containing sodium perfluoroalkyl carboxylate as a surfactant, it was found that the tear strength of rubber impression material increased over 3 N/mm with the addition of anti-forming agent. Therefore, the anti-foaming agent could contribute to the mechanical property of rubber impression material without the change of surface property.

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A Study on the Sound Absorption Properties of Foamed Concrete According to Dilution Ratio of Foaming Agent (기포제 희석비율에 따른 기포콘크리트의 흡음특성에 관한 연구)

  • Kang Ki-Woong;Kang Chul;Kim Ha-Seok;Kwag Eun-Gu;Kwon Ki-Joo;Kim Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2005.05a
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    • pp.5-8
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    • 2005
  • Sound absorbing performance is affected by porosity and continuity of void, therefore it is important to maintain stabilization of foam and to analyze properties of void pore in hardened state. The purpose of this study is to analyze the sound absorption properties and void characteristic of foamed concrete according to dilution ratio of foaming agent. The results of this experiment were as follows. It is determined that an increase in total and continuous void ratio is achieved by increasing of dilution ratio, and a shorter absorbing time was exhibited at a higher continuous void ratio. When the average void size of foamed concrete was below 1.5mm, the tendency of sound absorption coefficient compared with general sound absorber was appeared similarly.

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Anti-Foaming Properties of Polypropylene Glycol Oleates (올레산 폴리프로필렌글리콜 에스테르류의 소포특성)

  • Li, Hai-Yan;Choi, Hyoung-Chul;Jeong, Noh-Hee
    • Journal of the Korean Applied Science and Technology
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    • v.28 no.2
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    • pp.146-151
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    • 2011
  • In this study, by using oleic acid and polypropylene glycol, good natured antifoaming agent for suitable electronics process under the alkaline conditions were synthesized. For the synthesized mono and diesters, acid value, hydroxyl value was measured, and identified by FT-IR and $^1H-NMR$ spectroscopy. Surface properties such as surface tension, critical micelle concentration(cmc) for diluted aqueous solution was measured, and tested the antifoaming properties according to the difference of alkyl chain length, various concentration, temperature and pH. The surface tension of synthesized antifoaming agent, PPMO(Polypropylene glycol monooleate) was 24.3 dyne/cm, PPDO(Polypropylene glycol dioleate) was 23.7 dyne/cm. By increasing of the alkyl chain length, surface tension was decreased slightly, and showed good antifoaming properties at 0.06 wt% concentration and $50^{\circ}C$, pH 11. These synthesized compounds are expected to apply as a suitable antifoaming agents in the semiconductor and the PCB(Printed Circuit Board) manufacturing process.

Properties of Bubble used in Concrete ac cording to Change in Manufacturing Condition

  • Byoungil Kim
    • Architectural research
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    • v.26 no.1
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    • pp.13-20
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    • 2024
  • This study is a research investigation into the properties of bubbles that affect the characteristics of foamed concrete during its production. The study examined the properties of bubbles based on the manufacturing conditions. To investigate these properties, the selected experimental factors included bead size, the length/diameter ratio of the bubble-generating tube, and compressed air. The experimental design used a design of experiments, and the test results were analyzed using analysis of variance. The foaming agent used to generate bubbles was AES (Alcohol Ethoxy Sulfate), and the method employed for bubble manufacture was the pre-foaming method. In the test results, a significant factor affecting the foaming rate of bubbles was the bead size; the highest foaming rate was observed when using 2mm beads. Bead size also primarily influenced the volume change of the aqueous solution, while other factors did not affect the foaming rate and volume change. None of the factors affected the change in bubble size, but compressed air was considered the main factor affecting bubble size and its change. The foaming rate and volume change of the aqueous solution showed a high correlation with each other. Spherical bubbles in the early stage eventually transformed into angular bubbles. Moreover, over time, it was observed that the bubble size increased.

A Study on the Preparation of Solvent Type Low Foaming Scouring Agents (용제형 저기포성 정련제의 제조에 관한 연구)

  • Park, Eun-Kyung;Park, Hong-Soo;Kim, Young-Keun
    • Applied Chemistry for Engineering
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    • v.4 no.2
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    • pp.358-364
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    • 1993
  • Low foaming scouring agents(SLFS) were prepared by blending of 2-ethylhexylaminoethyl sulfate, Na-dioctyl sulfosuccinate, Newpol PP-2000, MJU-100, ethylene glycol and organic solvent. As the results of several tests, SLFS-2 showed good scouring effect, penetrating ability, emulsifiability and anti-alkaline property, and showed not much water pollution. The foaming power of SLFS-2 measured by Ross & Mites method was 8mm foam height immediately after foaming. And the foaming power of SLFS-2 measured by Ross & Clark method were less than 300mm foam height at $30^{\circ}C$, and 15mm at $80^{\circ}C$. As a result, SLFS-2 was proved as a good low foaming scouring agent.

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