• Title/Summary/Keyword: Fly Ash-CaO

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Studies on the Fusibility of Fly Ash-Flux Mixtures (융제 첨가 비산회의 융융성 연구)

  • Yang, Hyun S.;Lee, Kyu C.;Park, Chu S.
    • Applied Chemistry for Engineering
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    • v.8 no.6
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    • pp.985-993
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    • 1997
  • The effects of CaO and MgO fluxes on the fusibility of fly-ashes were investigated for two different fly-ashes. A fusion temperature of mixtures of selected fly-ashes and fluxes were measured by the ASTM test method(D1857) and the differential thermal analysis. IDT of these samples added CaO and MgO as a fluxing agent dropped in the range of 114 to $294^{\circ}C$ and 80 to $224^{\circ}C$, respectively. Compared with ash fusion temperature to Base/Acid ratio, the lowest ash fusion temperature were measured in the range of 0.7 to 0.8 for CaO-fly ash mixtures and 0.3 to 0.4 for MgO-fly ash mixtures. As a result, MgO in small addition acted as a more effective flux than CaO. A conventional Base/Acid ratio and liquidus point of ternary diagram did not show a good correlation with ash fusion temperature for these samples. In pure fusion temperature of fly ash-mixtures, DTA was better method than ASTM test method.

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CO2 Capture Performance of Dry Sorbents Manufactured by Coal Fly Ash (석탄 화력발전소의 비산재를 이용한 건식 CO2 흡수제 제조 및 특성 연구)

  • Lee, Jae Hee;Wee, Jung-Ho
    • Journal of Korean Society of Environmental Engineers
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    • v.35 no.8
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    • pp.547-553
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    • 2013
  • This paper investigates the effect of coal-fired fly ash on dry $CO_2$ sorbents as the supports and additives. For this purpose, various kinds of dry sorbent were manufactured by mixing fly-ash, the primary $CO_2$ absorption components (NaOH and CaO) and water with their different combination. Thereafter, their $CO_2$ absorption performance and the property were analyzed. As a result, variation of absorption efficiency and temperature as well as $CO_2$ desorption of the sorbents are confirmed, which may be primarily ascribed to fly-ash addition to the sorbents. Particularly, fly-ash effect is strongly measured in the sorbent manufactured by mixing all four components (named WNCF sorbents). Absorption efficiency of WNCF sorbents at $550^{\circ}C$ is 35.6% higher than that of flyash free sorbent and desorption is solely observed in WNCF sorbents. Fly-ash in WNCF sorbents leads to increase the dispersity of $CO_2$ absorption components and decrease their particle size in the sorbents. In addition, fly-ash is used as the supports and pozzolanic reaction is hindered by NaOH in WNCF sorbent. Furthermore, $CO_2$ desorption from the sorbents may be due to fly-ash. The interaction between fly-ash and $CO_2$ absorption components substantially attenuate the strength between captured $CO_2$ in CaO and NaOH.

Recycling of useful Materials from Fly Ash of Coal-fired Power Plant (석탄화력발전소에서 발생되는 비회로부터 유용성분의 회수)

  • Kim, Dul-Sun;Han, Gwang Su;Lee, Dong-Keun
    • Clean Technology
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    • v.25 no.3
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    • pp.179-188
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    • 2019
  • Upon the combustion of coal particles in a coal-fired power plant, fly ash (80%) and bottom ash (20%) are unavoidably produced. Most of the ashes are, however, just dumped onto a landfill site. When the landfill site that takes the fly ash and bottom ash is saturated, further operation of the coal-fired power plant might be discontinued unless a new alternative landfill site is prepared. In this study, wet flotation separation system (floating process) was employed in order to recover unburned carbon (UC), ceramic microsphere (CM) and cleaned ash (CA), all of which serving as useful components within fly ash. The average recovered fractions of UC, CM, and CA from fly ash were 92.10, 75.75, and 69.71, respectively, while the recovered fractions of UC were higher than those of CM and CA by 16% and 22%, respectively. The combustible component (CC) within the recovered UC possessed a weight percentage as high as 52.54wt%, whereas the burning heat of UC was estimated to be $4,232kcal\;kg^{-1}$. As more carbon-containing UC is recovered from fly ash, UC is expected to be used successfully as an industrial fuel. Owing to the effects of pH, more efficient chemical separations of CM and CA, rather than UC, were obtained. The average $SiO_2$ contents within the separated CM and CA had a value of 53.55wt% and 78.66wt%, respectively, which is indicative of their plausible future application as industrial materials in many fields.

Effects of Fly Ash Supplementation on the Corn, Rye and Alfalfa Yields by Fertilization of Livestock Waste Composting (석탄회 처리 가축분뇨 퇴비가 옥수수, 호맥 및 알팔파의 생산성에 미치는 영향)

  • 고영두;김재황;김두환;유성오;고병구;이수칠;이종찬;김삼철
    • Journal of Animal Environmental Science
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    • v.5 no.1
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    • pp.63-72
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    • 1999
  • This study was carried out to improve utilization of fly ash. Each animal waste was mixed with fly ash and composted This compost used at forage crops with corn, rye and alfalfa to examine to examine the fertilized efficiency and investigated productivity of forage crops, composition of this copmost and effect of fly ash on soil characteristics and composition. Content of organic matte, P2O5, K2O, CaO, MgO, Mn and B at the soil, which is given fly ash, increased. After the test crops were harvested, pH of the soil was maintained about 7 and contents of organic matter, phosphoric aicd, K, Mg, and B was increased at the soil of used fly ash. As fly ash was mixed, each DM yield of corn and rye was increased 10∼13% and 14∼21% especially alfalfa was increased 35% at the soil which is mixed fly ash with cage layer manure. As fly ash was mixed, each Crude protein (CP) of corn and rye was increased 6∼17% and about 29%, especially, as fly and cage layer manure was mixed CP of alfalfa was increased 33%. In conclusion, as fly ash is mixed with anlmal waste and use at forage crops, It makes the soil good and improve the productivity of forage crops.

Development and Physical Properties of a Glass-ceramic from Fly Ash of Power Station (발전소의 석탄재로부터 결정화유리의 제초 및 물리적 특성)

  • 김형순;김재명;김석원;허증수
    • Journal of the Korean Ceramic Society
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    • v.39 no.6
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    • pp.558-565
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    • 2002
  • Coal fly ash, produced from a power plant in Korea was used for the production of glass-ceramics and the physical properties of glass-ceramics were evaluated. CaO and TiO$_2$ were added into the fly ash during the melting process to reduce the viscosity of molten glass and to induce internal crystallization of glass, respectively. Glass-ceramic was produced through a single stage heat treatment (at 950∼1050$\^{C}$ for 37∼240 min) after preparing glass (iota fly ash powder. As a result, a new tiny rod type crystals (a=7.4480, b=10.7381, c=4.3940 A, $\alpha$=94.9, $\beta$=98.6, γ=108.5°) was found in the glass-ceramics, which showed attractive mechanical properties, high hardness (7.1∼7.6 GPa) and wear resistance (by erosion test). Thus a glass-ceramic produced from thermal power plant fly ash and cell as a source for CaO exhibits a suitable treatment for the recycling and exploitation of waste materials and would be acceptable for a new application far building materials.

The sintering characteristics of fly ash-clay system with mine tailing (플라이애쉬-점토-광미계의 소결특성)

  • Kim, Kyung-Nam;Woo, Dong-Myung;Park, Hyun
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.21 no.6
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    • pp.259-265
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    • 2011
  • This research was performed to stabilize heavy metals in mine tailing using fly ash and clay. Fly ash-clay-mine tailing system were investigated using XRD (X-ray diffractometer), XRF (X-ray fluorescence spectrometer), TG-DTA, SEM (Scanning Electron Microscope), Dilatometer and UTM with various mine tailing contents (~15 wt%). The fly ash used in this research was mainly composed of $SiO_2$ (33.01 wt%), $Al_2O_3$ (28.54 wt%), $K_2O$ (3.32 wt%), $Fe_2O_3$ (1.47 wt%), CaO(9.97 wt%). $SiO_2$ and $Al_2O_3$ composition of the clay was over 61 wt%. And the mine tailing have high composition of $SiO_2$ (26.91 wt%), CaO (24.25 wt%), $Fe_2O_3$ (22.97 wt%). Therefore, it was estimated that fly ash-clay-mine tailing have enough sintering characteristics. The shrinkage of specimens started at around $850^{\circ}C$ and changed little up to $1100^{\circ}C$, but increased markedly at above $1100^{\circ}C$. The shrinkage rate is strongly related to the decarbonization amount of coal fly ash. As the result of SEM, structure of the specimens with mine tailing addition showed more close than the one without mine tailing. Compressive strength of the specimens with mine tailing was highly increased to approximately 200~420 kgf/$cm^2$, it satisfied the first grade criterion for clay brick by KS L 4201. The specification of leaching characteristics of the sintered specimens were within the Korean regulation standard.

A Study on Characteristics of Fly and Bed Ash in Circulating Fluidized Bed Combustion Boiler According to Particle Size of Limestone (석회석 입도의 변화가 석탄회의 성상에 미치는 영향에 관한 연구)

  • Chung Jin-Do;Kim Jang-Woo;Ha Joon-Ho
    • Journal of Environmental Science International
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    • v.15 no.6
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    • pp.587-592
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    • 2006
  • The advantage of CFBC(Circulating fluidized bed combustor) is that it can apply to various fuel sources including the lower rank fuel and remove SOx by means of direct supply of limestone to the combustor without additional desulfation facility. In this paper, we denote characteristics of fly and bed ash to reuse finer limestone usually abandoned(used spec[Coarse LS] 0.1mm under 25%, new spec[Fine LS] 0.1mm under 50%). According to the results, the chemical composition of fly ash was as follows; $SiO_2\;40.8%,\;Al_2O_3\;31.9%,\;CaO\;10.7%,\;K_2O\;4.46%$ in the case of coarse limestone and $SiO_2\;41.1%,\;Al_2O_3\;31.3%,\;CaO\;10.9%,\;K_2O\;4.66%$ in the case of fine limestone. The chemical composition of bed ash was as follows; $SiO_2\;54.2%,\;Al_2O_3\;33.1%,\;CaO\;1.56%,\;K_2O\;4.34%$ in the case of coarse limestone and $SiO_2\;53.8%,\;Al_2O_3\;32.6%,\;CaO\;2.21%,\;K_2O\;4.45%$ in the case of fine limestone. It showed that there was no significant change in chemical composition. And it is conformed that there was no significant change in particle size and shapes.

Effect of Additives on the Compressive Strength of Geopolymerized Fly Ash (각종 첨가제가 지오폴리머 반응된 석탄회의 압축강도에 미치는 영향)

  • Hwang, Yeon
    • Korean Journal of Materials Research
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    • v.22 no.9
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    • pp.494-498
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    • 2012
  • Geopolymer cements and geopolymer resins are newly advanced mineral binders that are used in order to reduce the carbon dioxide generation that accompanies cement production. The effect of additives on the compressive strength of geopolymerized class-F fly ash was investigated. Blast furnace slag, calcium hydroxide($Ca(OH)_2$), and silica fume powders were added to fly ash. A geopolymeric reaction was initiated by adding a solution of water glass and sodium hydroxide(NaOH) to the powder mixtures. The compressive strength of pure fly ash cured at room temperature for 28 days was found to be as low as 291 $kgf/cm^{-2}$, which was not a suitable value for use in engineering materials. On the contrary, addition of 20 wt% and 40 wt% of blast furnace slag powders to fly ash increased the compressive strength to 458 $kgf/cm^{-2}$ and 750 $kgf/cm^{-2}$, respectively. 5 wt% addition of $Ca(OH)_2$ increased the compressive strength up to 640 $kgf/cm^{-2}$; further addition of $Ca(OH)_2$ further increased the compressive strength. When 2 wt% of silica fume was added, the compressive strength increased to 577 $kgf/cm^{-2}$; the maximum strength was obtained at 6 wt% addition of silica fume. It was confirmed that the addition of CaO and $SiO_2$ to the fly ash powders was effective at increasing the compressive strength of geopolymerized fly ash.

Mineral compositions of the heated coal fly ash (석탄회의 가열에 따른 광물조성 변화)

  • 한경섭;송종택;윤성대;안민선
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.5 no.2
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    • pp.175-180
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    • 1995
  • In order to clarify the part of thermal properties of coal fly ash, the change of mineral compositions of the heated coal fly ash was investigated by XRD, TG - DTA and SEM. It was found that the mineral composition of coal fly ash was quartz, mullite and glassy phase ( a b. 20 ~ 25 wt % ), and had no difference in the range of 105 to $1000^{\circ}C $. Only in the case of Ansan coal fly ash, calcite was detected besides the crystalline of quartz and mullite. And anorthite was produced by the reaction between thermal- decomposed calcite, quartz and $Al_2O_3$component in the glassy phase at $1200^{\circ}C $.

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