• 제목/요약/키워드: Flux core arc welding (FCAW)

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해양 구조용 인코넬강의 FCAW 용접의 최적기술 개발 (Development of Inconel for Marine Structural Steel by FCAW Process)

  • 박경동;진영범;안도경
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2004년도 학술대회지
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    • pp.234-238
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    • 2004
  • Inconel 625 is useful in variety of industrial applications because of the resistance to attack in various corrosive media at temperatures from $200^{\circ}C$ to aver $1090^{\circ}C$, in combination with good law- and high temperature mechanical strength. Rencently, this material is also used widely in offshore processing piping in order to extend the maintenance term and improve the quality of anti-corrosion. In general, high quality weldments for this material are readily produced by commonly used processes. Not all processes are applicable to this material group, Ni-alloys. Metallurgical characterictics or the unavailability of matching, position or suitable welding processes. Nowadays, the flux cored wire is developed and applied for the better productivity in several welding position including the vertical position. in this study, the weldability and weldment characteristics (mechanical properties) of inconel 625 are considered in FCAW(Flux Core Arc Welding) associated with the several shielding gases($80\%Ar\;+\;20\%CO_2,\;50\%Ar+50CO_2,\;100CO_2$) in viewpoint of welding productivity.

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석유시추용 인코넬 625강의 FCAW 용접에 관한 연구 ; 보호가스 변화가 기계적 성질에 미치는 영향 (A Study on Characteristics of Inconel 625 for Petroleum Application by FCAW Process ; Effect of Shield Gases Change Influence on a Mechanical Properties)

  • 박경동;진영범;박형동
    • 한국해양공학회지
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    • 제18권6호
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    • pp.96-100
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    • 2004
  • Inconel 625 is useful in a variety of industrial applications because of the resistance to attack in various corrosive media at temperatures from $200^{\circ}C$ to over $1090^{\circ}C$, in combination with good low and high temperature mechanical strength. Rencently this material has also been widely used in offshore processing piping in order to extend the maintenance term and improve the quality of anti-corrosion. In general, high quality weldings for this material are readily produced by commonly used processes. How, not all processes are applicable to this material group of Ni-alloys. Metallurgical or the unavailability of matching, position or suitable welding processes produce a lower quality. Nowadays, the flux cored wire is developed and applied for increased productivity in several welding positions, including the vertical position. In this study, the weldability and weldment characteristics(mechanical properties) of inconel 625 are considered in FCAW(Flux Core Arc Welding) associated with the several shielding gases$(80\%Ar+20\%CO2,\;50\%Ar+50CO2,\;100CO2)$ in view of welding productivity.

Variability of Fatigue Crack Initiation Life in Flux Cored Arc Welded API 2W Gr.50 Steel Joints

  • Sohn, Hye-Jeong;Kim, Seon-Jin
    • International Journal of Ocean System Engineering
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    • 제2권3호
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    • pp.160-169
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    • 2012
  • Flux Cored Arc Welding (FCAW) is a common practice to join thick plates such as the structural members of large scale offshore structures and very large container ships. The objective of this study was to investigate the mechanical properties and variability of the fatigue crack initiation life in the flux cored arc welded API 2W Gr.50 steel joints typically applied to offshore structures with a focus on the effect of the materials in fatigue crack growth life from the notch root of a compact tension specimen. Offshore structural steel (API 2W Gr.50) plates (60-mm thick) were used to fabricate multi-path flux core arc welded butt welded joints to clearly consider fatigue fractures at the weld zone from the notch. Fatigue tests were performed under a constant amplitude cyclic loading of R = 0.4. The mean fatigue crack initiation life of the HAZ specimen was the highest among the base metal (BM), weld metal (WM), and heat affected zone (HAZ). In addition, the coefficient of variation was the highest in the WMl specimen. The variability of the short fatigue crack growth rates from the notch tips in the WM and HAZ specimens was higher than in BM.

EH40과 API2W강재의 극 후판재 다층 FCAW 버트 접합부 잔류응력해석 (Numerical Analysis of Welding Residual Stresses for Ultra-thick Plate of EH40 TM and API 2W Gr.50 Steel Joined by Flux Core Arc Welding)

  • 황세윤;이장현;양용식;이성제;김병종
    • Journal of Welding and Joining
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    • 제28권3호
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    • pp.65-72
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    • 2010
  • Some structural members of large-scale marine vessels such as large-scale offshore structures and very large container ships are assembled by very thick plates of which thickness exceeds 60mm. Also, high-tensile steels have been selected to meet the required structural strength and fatigue strength. Generally, multi-pass welding method such as FCA(Flux-Core Arc) welding has been used to join the thick plates. Considering the welding residual stresses, fatigue strength of the welded joints of thick plates should be assured since the residual stress influences the fatigue strength. This paper presents a numerical procedure to investigate the residual stress of structure joined by multi-pass FCA welding so that it can be incorporated into the fatigue strength assessment considering the effect of welding residual stress. The residual stress distribution is also measured by X-Ray diffraction method. The residual stress obtained by the computational model also has been compared with that of experiment. The results of FEA are in very good agreement with the experimental measurements.

극후판 다층 FCAW 맞대기 용접부의 잔류응력 특성에 관한 연구 (A Study of the Residual Stress Characteristics of FCAW Multi-Pass Butt Joint for an Ultra-Thick Plate)

  • 방희선;방한서;이윤기;김현수;이광진
    • 한국해양공학회지
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    • 제24권2호
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    • pp.62-66
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    • 2010
  • The goal of this work is to establish the reliability of FCA welded joints for high strength EH36-TMCP ultra thick plate. For this, heat conduction and thermo elasto-plastic analyses have been conducted on a multi-pass, X-groove, butt-joint model to clarify the thermal and mechanical behavior (residual stresses, magnitude of the stresses, and their production and distribution mechanisms) of the weld joint. In addition, the results of the welding residual stress obtained from thermo elasto-plastic analysis was verified and compared with results obtained by XRD analysis.

FCAW의 혼합가스 변화에 따른 용접 모니터링과 특성에 관한 연구 (Study of the welding monitor and characteristics according to a change in Gas mixture by FCAW)

  • 임병철;강철순;박상흡
    • 한국산학기술학회논문지
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    • 제15권10호
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    • pp.5933-5938
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    • 2014
  • 본 연구에서는 Atos 60의 시험편에 혼합가스의 변화에 따른 FCA용접을 하였고, 용접특성 분석 위하여 용접공정상의 실시간 모니터링 시스템과 용접 후 기계적 성질을 평가 하였다. Ar 80%+$CO_2$ 20% 혼합하고 낮은 속도로 용접한 경우 가장 미려한 비드와 스패터 발생이 적게 나타났으며, 반면 $CO_2$ 100%인 경우 스패터가 많이 발생하는 것을 확인하였다. 정상단락이 발생하는 저전류 영역으로 혼합가스의 사용에 대한 스패터 발생을 확인 할수 있는 조건이며, $CO_2$ 100%인 경우 각층의 단락율은 약 2배 이상 높았고, Peak의 분포가 많은 아크의 불안정 상태로 나타났다. 인장시험결과 Ar 80%+$CO_2$ 20%, Ar 90%+$CO_2$ 10%, $CO_2$ 100%의 항복강도는 각각 511MPa, 507MPa, 469MPa 이었으며, $CO_2$ 100%의 항복강도 보다 각각 약 8.9% 8.1% 향상되었다. 인장강도는 각각 622MPa, 609MPa, 581MPa로 $CO_2$ 100%의 인장강도 보다 각각 약 7.0%, 4.8% 향상되었다.

API 2W Gr. 50 강재 용접부의 피로균열전파거동의 거시적 및 미시적 관찰 (Marco and Microscopic Observations of Fatigue Crack Growth Behavior in API 2W Gr. 50 Steel Joints)

  • 손혜정;김선진
    • 한국해양공학회지
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    • 제26권5호
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    • pp.73-80
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    • 2012
  • It is well known that a considerable amount of scatter is shown in experimental results relating to fatigue crack growth even under identical and constant amplitude cyclic loading conditions. Moreover, flux cored arc welding (FCAW) is a common method used to join thick plates such as the structural members of large scale offshore structures and very large container ships. The objective of this study was to investigate the macro- and microscopic observations of the fatigue crack growth (FCG) behavior of the FCAWed API 2W Gr. 50 steel joints typically applied for offshore structures. In order to clearly understand the randomness of the fatigue crack growth behavior in the materials of three different zones, the weld metal (WM), heat affected zone (HAZ), and base metal (BM), experimental fatigue crack growth tests for each of five specimens were performed on ASTM standard compact tension (CT) specimens under constant amplitude cyclic loading. Special focus was placed on the fatigued fracture surfaces. As a result, a different behavior was observed at the macro-level, depending on the type of material property: BM, HAZ, or WM. The variability in the fatigue crack growth rate for WM was higher than that of BM and HAZ.