• 제목/요약/키워드: Flux composition

검색결과 234건 처리시간 0.027초

60kgf/$\textrm{mm}^2$급 C-MO계 와이어를 사용한 서브머지드 아크 용접금속 인성 및 작업성에 미치는 플럭스 조성의 영향 (Effect of Flux Composition on Weld Metal Toughness and Workability in Submerged Aye Welding with 60kgf/$\textrm{mm}^2$ Grade C-Mo Type Wires)

  • 방국수;안영호
    • Journal of Welding and Joining
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    • 제14권6호
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    • pp.93-100
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    • 1996
  • Effect of a flux composition on weld metal toughness in submerged arc welding with 60kgf/$\textrm{mm}^2$ grade C-Mo type wires was investigated and interpreted in terms of weld metal microstructure and hardenability. Flux workability was also studied by characterizing a weld bead profile. Compared to other weld metals, .weld metal used alumina basic flux with nickel showed lowest oxygen content, highest hardenability and the most acicular ferrite. The highest impact toughness of that weld metal, however, was attributed to the tough matrix due to the nickel rather than to the larger amount of acicular ferrite. Manganese silicate flux had better workability than alumina basic flux, showing broader welding conditions resulting in a depth-to-width ratio of 0.5. The composition of oxides in the weld metal was dependent on the flux composition, showing MnO-SiO$_2$-TiO in manganese silicate flux and MnO-SiO$_2$-Al$_2$O$_3$-TiO in alumina basic flux. MnO-SiO$_2$composition in both oxides was similar to a tephroite.

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알루미늄 경납땜용 용제의 개발 (Development of Flux for Aluminium Brazing)

  • 강성개;이봉원;이철구
    • Journal of Welding and Joining
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    • 제11권2호
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    • pp.13-20
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    • 1993
  • The object of the research is to develop the flux for aluminum brazing. Five kinds of flux were applied to brazing joint with fin and tube structure using same filler metal. To estimate the performance of the developed flux, products analysis, differential thermal test, grain size test, observation of crystalline structure, tensile test, corrosion test were made. From the results of experiment, the following conculsions were obtained. 1. The optimum composition ratio (Wt) of AlF$_3$ and KF was 50-60% : 40-50% 2. The optimum melting point of the flux was 567-578$^{\circ}C$.

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플럭스 염화물 조성이 Zn-Mg-Al 3원계 합금도금층의 미세조직 및 도금성에 미치는 영향 (Effect of Flux Chloride Composition on Microstructure and Coating Properties of Zn-Mg-Al Ternary Alloy Coated Steel Product)

  • 김기연;소성민;오민석
    • 한국재료학회지
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    • 제31권12호
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    • pp.704-709
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    • 2021
  • In the flux used in the batch galvanizing process, the effect of the component ratio of NH4Cl to ZnCl2 on the microstructure, coating adhesion, and corrosion resistance of Zn-Mg-Al ternary alloy-coated steel is evaluated. Many defects such as cracks and bare spots are formed inside the Zn-Mg-Al coating layer during treatment with the flux composition generally used for Zn coating. Deterioration of the coating property is due to the formation of AlClx mixture generated by the reaction of Al element and chloride in the flux. The coatability of the Zn-Mg-Al alloy coating is improved by increasing the content of ZnCl2 in the flux to reduce the amount of chlorine reacting with Al while maintaining the flux effect and the coating adhesion is improved as the component ratio of NH4Cl to ZnCl2 decreases. Zn-Mg-Al alloy-coated steel products treated with the optimized flux composition of NH4Cl·3ZnCl2 show superior corrosion resistance compared to Zn-coated steel products, even with a coating weight of 60 %.

Comparative Study of Stator Core Composition in Transverse Flux Rotary Machine

  • Lee, Ji-Young;Moon, Seung-Ryul;Koo, Dae-Hyun;Kang, Do-Hyun;Lee, Geun-Ho;Hong, Jung-Pyo
    • Journal of Electrical Engineering and Technology
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    • 제6권3호
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    • pp.350-355
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    • 2011
  • This paper deals with the comparison of magnetic characteristics in transverse flux rotary machine according to different stator core composition with the same rotor. Three different stator designs are considered in the analysis according to the material composition of inner and outer stator cores. Electromotive force (EMF), inductance, torque, and core losses are calculated by threedimensional finite element analysis. Calculated and measured results of back-EMF according to the analysis models in dependency on speed are presented.

응고조와 도프조성에 따른 폴리술폰 평막의 모폴로지 및 수투과도 평가 (Evaluation of Morphology and Water Flux for Polysulfone Flat Sheet Membrane with Conditions of Coagulation Bath and Dope Solution)

  • 우승문;정연석;남상용
    • 멤브레인
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    • 제22권4호
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    • pp.258-264
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    • 2012
  • 본 연구에서는 응고조와 도프조성에 따른 투과특성을 알아보기 위해 첨가제로 PEG, PVP를 사용하였고, 상전이법을 이용하여 PSf 평막을 제조하였다. 고분자의 농도, 첨가제의 농도 그리고 응고조의 조성을 달리하여 제막하였다. 평막의 모폴로지와 수투과도를 각각 FE-SEM과 수투과 테스트 장치를 이용하여 측정하였다. 가장 높은 수투과도(986 L/mh)는 PSf 15 wt%, PEG 25 wt% 그리고 응고조로 물이 사용되었을 경우 나타났다. PSf/PEG조성일때 응고조에 DMAc의 함량이 증가할수록 순수투과도는 급격히 감소하였다. 그러한 결과 첨가제의 함량과 응고조의 조성의 변화가 모폴로지와 수투과 특성에 영향을 미치는 것을 확인하였다.

빙정식 융제로 성장한 Corundum 단결정의 결정형 (Crystal Habits of Corundum Single Crystals Grown in Cryolite Flux)

  • 장진욱;이태근;정수진
    • 한국세라믹학회지
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    • 제29권6호
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    • pp.463-470
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    • 1992
  • Corundum single crystals were grown in cryolite flux with the composition of Na3AlF6:Al2O3=80:20 wt%. This mixture was melted at 115$0^{\circ}C$, followed by slow cooling at a rate of 2$^{\circ}C$/hr to 96$0^{\circ}C$. And by adding of La2O3 to the flux, the change of crystal forms were observed. Crystal forms of corundum grown in cryolite flux had the habits of hexagonal plate which consist of well developed {0001} face and small {101} face. As La2O3 was added and its content was increased, {223} and {110} faces were developed, and crystal habits of equidimensional forms changed into hexagonal prism form. In a charge of 8 mole% B2O3, Al2O3:La2O3=15:1, transparent corundum single crystals of equent form were grown. As the content of B2O3 was increased, twineed crystals which have twin law of 2-fold parallel to [0001], and composition plane of (110) were grown.

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Flip Chip PKG 신뢰성 향상을 위한 Flux Immunity 개선 MUF 구현 방안 연구 (A Study on Flux Immunity MUF for Improving Flip Chip PKG Reliability)

  • 이준신;이현숙;김민석;김성수;문기일
    • 마이크로전자및패키징학회지
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    • 제29권2호
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    • pp.49-52
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    • 2022
  • Flip Chip 제품 난이도 증가에 따라 신뢰성 관점에서 안정적인 Package (이하 PKG) 소재 기술에 대한 관심이 점차 높아지는 추세이다. 현재 flip chip PKG의 주요 신뢰성 불량은 Sn bridge와 Cu 확산 이다. 위 2가지 형태 모두 본질적으로는 bump 주변 잔류한 flux residue에 의하여 발생한 미세 공극이 유발하는 불량이다. 이러한 형태의 신뢰성 불량 발생 문제점을 최소화하기 위해 Molded Under-Fill (이하 MUF) 소재의 핵심 조성과 flux 간 상관 관계를 검토하였다. 금번 연구를 통하여 MUF 소재의 main 구성 요소인 base resin, filler와 flux에 대한 상관 관계를 정의 하였으며, 이러한 lesson learn을 토대로 flux immunity가 개선된 MUF 소재 조성을 설계할 수 있었다. 현재 해당 소재 조성으로 흡습 신뢰성 85%/85%/24hrs 확보와 파괴 분석으로 bump 주변 미세 공극의 미 발생을 확인 하였다. 본 연구 결과는 양산 단계에서의 flip chip 공정 수율 향상과 MUF와 flux 간 상용성 연구에 대한 이해를 돕는데 기여할 것으로 예상된다.

산화 바나디움, 몰리브데늄, 리티움계 융제법에 의한 합성 Emerald 단결정 육성 (Single crystal growth of synthetic emerald by flux method of Vandadium - Molybdenum - Lithium oxide system)

  • 최의석;김무경;이종민;안영필;서청교;안찬준
    • 한국결정성장학회지
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    • 제6권1호
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    • pp.44-55
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    • 1996
  • 천연 베릴을 이용하여 $V_20_5$, $Mo0_3$, $Li_2O$계 융제 및 첨가제 조성, 베렬의 용해도 그 리고 결정성장 온도와 같은 결정성창 조건을 제어하여 에메랄드 단결정을 성장시켰다. Flux와 첨가제를 조정하여 저온($1100^{\circ}C$ 이하)에셔 용해성이 높은 과포화 용융체를 만들고 온도 구배 (${\Delta}t 100^{\circ}C$), 열진동 효과 등을 정멀 제어 조정하므로써 고품질의 대형 emerald 단결정을 성장 시킬 수 있었다. 성장된 에메랄드 단결정의 특성은 굴절률 : 1.56 - 1.57, 비중 : 2.65 - 2.67인 6각 주상($c^*m$ : 1000, 1010)의 취록색 투명 단결정이였다.

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Reactive Sputtering Process for $CuIn_{1-x}Ga_xSe_2$ Thin Film Solar Cells

  • Park, Nae-Man;Lee, Ho Sub;Kim, Jeha
    • ETRI Journal
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    • 제34권5호
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    • pp.779-782
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    • 2012
  • $CuIn_{1-x}Ga_xSe_2$ (CIGS) thin films are grown on Mo/soda lime glass using a reactive sputtering process in which a Se cracker is used to deliver reactive Se molecules. The Cu and $(In_{0.7}Ga_{0.3})_2Se_3$ targets are simultaneously sputtered under the delivery of reactive Se. The effects of Se flux on film composition are investigated. The Cu/(In+Ga) composition ratio increases as the Se flux increases at a plasma power of less than 30 W for the Cu target. The (112) crystal orientation becomes dominant, and crystal grain size is larger with Se flux. The power conversion efficiency of a solar cell fabricated using an 800-nm CIGS film is 8.5%.

Renewable energy powered membrane systems: inorganic contaminant removal from Australian groundwaters

  • Richards, Laura A.;Richards, Bryce S.;Schafer, Andrea I.
    • Membrane and Water Treatment
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    • 제2권4호
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    • pp.239-250
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    • 2011
  • A photovoltaic powered ultrafiltration and reverse osmosis system was tested with a number of natural groundwaters in Australia. The objective of this study was to compare system performance at six remote field locations by assessing the impact of water composition and fluctuating energy on inorganic contaminant removal using a BW30-4040 membrane. Solar irradiance directly affected pressure and flow. Groundwater characteristics (including TDS, salts, heavy metals, and pH), impacted other performance parameters such as retention, specific energy consumption and flux. During continual system operation, retention of ions such as $Ca^{2+}$ and $Mg^{2+}$ was high (> 95%) with each groundwater which can be attributed to steric exclusion. The retention of smaller ions such as $NO_3{^-}$ was affected by weather conditions and groundwater composition, as convection/diffusion dominate retention. When solar irradiance was insufficient or fluctuations too great for system operation, performance deteriorated and retention dropped significantly (< 30% at Ti Tree). Groundwater pH affected flux and retention of smaller ions ($NO_3{^-}$ and $F^-$) because charge repulsion increases with pH. The results highlight variations in system performance (ion retention, flux, specific energy consumption) with real solar irradiance, groundwater composition, and pH conditions.