• 한국유변학회:학술대회논문집
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• 한국유변학회 2006년도 춘계 학술발표회 논문집
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• pp.81-84
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• 2006

Slot coating process, in continuous and patch modes, has been applied for the many precise coating products, e.g., flat panel displays and second batteries. However, manufacturing uniform coating products is not a trivial task at high-speed operations because various flow instabilities or defects such as leaking, bubbles, ribbing, and rivulets are frequently observed in this process. It is no wonder, therefore, that many efforts to understand the various aspects of dynamics and coating windows of this process have been made both in academia and industry. In this study, as the first topic, flow dynamics within the coating bead in slot coating process has been investigated using the one-dimensional viscocapillary model by lubrication approximation and two-dimensional model by Flow-3D software. Especially, operability windows in both 1D and 2D cases with various slot die lip designs have been successfully portrayed. Also, effects of process conditions like viscosity and coating gap size on slot coating window have been analyzed. Also, some experiments to find minimum coating thickness and coating windows have been conducted using slot die coater implemented with flow visualization device, corroborating the numerical results. As the second topic, flow dynamics of both Newtonian and Non-Newtonian fluids in patch or pattern slot coating process, which is employed in manufacturing IT products such as secondary batteries, has been investigated for the purpose of optimal process designs. As a matter of fact, the flow control in this system is more difficult than in continuous case because od its transient or time-dependent nature. The internal die and die lip designs for patterned uniform coating products have been obtained by controlling flow behaviors of coating liquids issuing from slot. Numerical simulations have been performed using Fluent and Flow-3D packages. Flow behavior and pressure distribution inside the slot die has been compared with various die internal shapes and geometries. In the coating bead region, efforts to reduce irregular coating defects in head and tail parts of one patterned coating unit have been tried by changing die lip shapes. It has been concluded that optimal die internal design gas been developed, guaranteeing uniform velocity distribution of both Newtonian and shear thinning fluids at the die exit. And also optimal die lip design has been established, providing the longer uniform coating layer thickness within one coating unit.

• 한국산학기술학회논문지
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• 제14권8호
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• pp.3611-3616
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• 2013

MR 유체의 물리특성은 자기장에 의해 영향을 받는다. 본 연구에서는 MR 유체의 자기장에 의한 유동변화를 실험적으로 조사하고자, MR 유체의 밀도와 점도를 변경하면서 자기장에 의한 유동 가시화와 전단응력 변화를 측정하였다. 이를 위해 밀도 3종, 점도 3종에 대한 MR 유체를 제조하였고 MR 유체 가시화 실험장치를 제작하였다. 자기장이 인가되면, MR 유체 파우더의 유동흐름은 띠를 형성하면서 자기장이 인가되지 않은 경우와는 다른 유동흐름을 보여주었다. 또한 전단응력은 인가전류와 밀도가 높을수록 더 크게 증가하였으며, 인가전류 2.0A에서 MR 유체의 밀도가 $1300kg/m^3$에서 $1700kg/m^3$ 로 변하면 전단응력은 33% 정도 증가하였다.

• 터널과지하공간
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• 제12권4호
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• pp.277-283
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• 2002

본 연구는 안쪽축이 회전하고 바깥쪽 실린더는 정지해있는 반경비가0.52이고 30$^{\circ}$ 경사진 동심 환형관내의 헬리컬 유동 특성에 관한 것이다. 비뉴튼 유체인 UC 수용액과 벤토나이트 수용액을 사용하여 안쪽축이 0~400pm으로 회전할 때 축방향 유동을 완전히 발달시킨 후 축방향 압력손실값을 측정하였다. 또한, 헬리컬 유동의 가시화는 불안정한 파를 관찰하기 위해 수행되었다. 현재 연구 결과는 표면마찰계수에 대해 로스비순(Ro)와 레이놀즈수(Re)의 관계를 나타내었다. 또한, 그 결과들은 유동 불안정성 메카니즘의 존재를 보인다. 축회전수가 증가함에 따라 압력손실이 증가하지만, 그 증가폭은 천이 및 난류영역에서는 레이놀즈수가 증가할수록 감소하며, 회전의 영향으로 유동교란이 증진되어 천이가 촉진된다. 또, 이런 유동교란의 증진은 표면마찰계수값의 증가와 함께 임계 레이놀즈수(Re$_{c}$)를 작게 만든다.

• 한국전산유체공학회:학술대회논문집
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• 한국전산유체공학회 2008년도 춘계학술대회논문집
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• pp.666-669
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• 2008

Droplet in miniaturized microfluidic systems have received much focused attention recently. In this work, electrical charging phenomenon of a conducting water droplet on the electrode under the dc electric field is studied and using this phenomenon droplet actuation method for microreactor applications is experimentally demonstrated. To find effects of key factors, the effects of electric field, medium viscosity, and droplet size are investigated. A scaling law of charging for the conducting droplet is derived from the experimental results. Unlike the case of a perfect conductor, the estimated amount of electrical charge ($Q_{est}$) of a water droplet is proportional to the 1.59 power of the droplet radius (R) and the 1.33 power of the electric field strength (E). (For a spherical perfect conductor, Q is proportional to R2 and E.) It is thought that the differences are mainly due to incomplete charging of a water droplet resulted from the combined effect of electrochemical reaction at electrode and the relatively low conductivity of water. Using this phenomenon, we demonstrate the transport of the charged droplet and fusion of two oppositely-charged droplets. When electric field is subjected sequentially on the electrode, the charged droplet is transported on the electrode. For the visualization of fusion of charged droplets, the precipitation reaction is used. When subjected to a DC voltage, two droplets charged are moving and merging toward each other due to the Coulombic force and chemical reaction is simultaneously occurred by coalescence of droplets. It may be due to the interchange effect of charge. It is shown that the droplet can be used for microreactor where transporting, merging etc. of reagents constitute unit operation.

• 대한조선학회논문집
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• 제30권1호
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• pp.94-103
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• 1993

NACA0020 단면을 갖는 타원형 날개끝에서 발생되어 전개되는 Tip Vortex를 연구하기 위하여 날개표면과 후류에서의 유동특성을 조사하였다. 날개표면 유동은 Tufts법과 캐비테이션 관찰로 분석되었으며 날개표면 압력계측으로 유동가시화 결과를 보완하였다. 연구결과 강력한 스팬방향 압력구배가 Tip Vortex 생성에 결정적 영향을 줌과 아울러 날개 양쪽면에서의 유동이 공히 보오텍스의 생성에 기여함을 알 수 있었다. 한편, 자세한 Tip Vortex의 구조를 보기위하여 캐비테이션 관찰, Laser Sheet 기법에 의한 보오텍스 단면가시화 및 유속계측이 실시되었는데 보오텍스의 형상과 강도는 날개의 받음각에 지배되어 나타났다. 날개끝 유동의 전반적인 특성은 비점성유동 가정하에서 사용되는 보오텍스 모델링을 보완할 목적으로 분석되었다.

• Journal of Advanced Marine Engineering and Technology
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• 제23권2호
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• pp.192-200
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• 1999

This paper describes experimental investigations of helium-air exchange flow through parti-tioned opening. Such exchange flow may occur following rupture accident of stand pipe in high temperature gas cooled reactor. A test vessel with a opening on top of test cylinder is used for experiments. An estimation method of mass increment is developed and applied to measure the exchange flow rate. A technique of flow visualization by Mach-Zehnder interferometer is provided to recognize the exchange flows. Flow measurements are made with partitioned opening for parti-tion rations $H_p/H_1$ in the range 0 to 1 where $H_p$ and $H_1$ are partition length and height of the open-ing respecticely. In the case of $H_p/H_1$ of 0 flow passages of upward flow of the helium and down-ward flow of the air within the opening are unseparated (bidirectional) and the two flows interact exchange flow rate is minimum through range of the partition ratios, Two flow zones i.e. separat-ed(unidirectional)flow zone and unseparated(bidirectional) flow zone exist with increasing the partition. length, The exchange flow rate increases with increasing the separated flow zone. It is found that a maximum exchange flow rate exists at $H_p/H_1$ of 1. As a result fo comparison of the exchange flow rates by changing the partition ration the fluids interaction in the unseparated zone is found to be an important factor on the helium-air exchange flow rate.

• 한국추진공학회지
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• 제25권4호
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• pp.53-58
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• 2021

대체모델을 사용한 탄화수소계열 혼합유체를 아임계 및 초임계 상태에서 이중 충돌 분무를 통해 분무 메커니즘을 가시화하여 분석하였다. 임계압력과 온도가 다른 데칸과 메틸사이클로헥산을 대체모델로 선정하였다. 챔버 내부에 이중 충돌 인젝터를 설치하여 아임계 및 초임계 상태에서 고속카메라를 통해 분무를 가시화하였다. 혼합유체의 분사 및 챔버 환산압력은 Pr(P/P_c)=1로 유사하게 유지하였으며 Tr(T/T_c)은 0.48에서 1.02까지 증가시켰다. Tr이 증가할수록 혼합유체의 물성치가 각각의 임계점에 도달하여 분무각은 증가하고 시트분열길이는 감소하였다. 또한 혼합 유체가 모두 근임계점에 도달하였을 때 이중 충돌 분열 메커니즘에서 벗어나 밀도 구배의 변화가 크게 관측됨을 보였다.