• Title/Summary/Keyword: Fluid machines

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Cavitation Surge in a Small Model Test Facility simulating a Hydraulic Power Plant

  • Yonezawa, Koichi;Konishi, Daisuke;Miyagawa, Kazuyoshi;Avellan, Francois;Doerfler, Peter;Tsujimoto, Yoshinobu
    • International Journal of Fluid Machinery and Systems
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    • v.5 no.4
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    • pp.152-160
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    • 2012
  • Model tests and CFD were carried out to find out the cause of cavitation surge in hydraulic power plants. In experiments the cavitation surge was observed at flow rate, both with and without a surge tank placed just upstream of the inlet volute. The surge frequency at smaller flow rate was much smaller than the swirl mode frequency caused by the whirl of vortex rope. An unsteady CFD was carried out with two boundary conditions: (1) the flow rate is fixed to be constant at the volute inlet, (2) the total pressure is kept constant at the volute inlet, corresponding to the experiments without/with the surge tank. The surge was observed with both boundary conditions at both higher and lower flow rates. Discussions as to the cause of the surge are made based on additional tests with an orifice at the diffuser exit, and with the diffuser replaced with a straight pipe.

Performance and Internal Flow Condition of Mini Centrifugal Pump with Splitter Blades

  • Shigemitsu, Toru;Fukutomi, Junichiro;Kaji, Kensuke;Wada, Takashi
    • International Journal of Fluid Machinery and Systems
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    • v.6 no.1
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    • pp.11-17
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    • 2013
  • Mini centrifugal pumps having a diameter smaller than 100mm are employed in many fields. But the design method for the mini centrifugal pump is not established because the internal flow condition for these small-sized fluid machines is not clarified and conventional theory is not suitable for small-sized pumps. Therefore, mini centrifugal pumps with simple structure were investigated by this research. Splitter blades were adopted in this research to improve the performance and the internal flow condition of mini centrifugal pump which had large blade outlet angle. The original impeller without the splitter blades and the impeller with the splitter blades were prepared for an experiment. The performance tests are conducted with these rotors in order to investigate the effect of the splitter blades on performance and internal flow condition of mini centrifugal pump. On the other hand, a three dimensional steady numerical flow analysis is conducted with the commercial code (ANSYS-CFX) to investigate the internal flow condition in detail. It is clarified from experimental results that the performance of the mini centrifugal pump is improved by the effect of the splitter blades. Blade-to-blade low velocity regions are suppressed in the case with the splitter blades and total pressure loss regions are decreased. The effects of the splitter blades on the performance and the internal flow condition are discussed in this paper.

A Power-Generation System using Cavitation jet flow (케비테이션 제트 유동을 이용한 발전 시스템)

  • Na, Jeoungsu;Lee, Kangju;Lee, Bongyeol;Joo, Namsik
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.162.1-162.1
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    • 2010
  • Cavitation phenomenon has long been a difficult problem that regarded as negative event to fluid machines or industrial facilities. In the latest, however, some engineers became to understand the power of cavitation and use it to cleaning wall after developing cavitation nozzle. In this paper, we introduce new concept for power-generation system using cavitation jet flow maid by nozzle and impulse turbine in vacuum condition. The vacuum needed to make cavitation is generated naturally by Torricelli's vacuum, 10.23m effective head drop without additional power. We analyzed water's boiling and the steam's mean free path according to vacuum purity levels for nozzles and turbine blades. The nozzles make water accelerate in the neck and boil in expansion section of the nozzles. The shape of the impulse turbine is designed for absorption of the molecule's kinetic energy of the steam.

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Development of Advanced TurboBlowers Using High-Spped BLDC Motors and Foil Air Bearings (차세대 신개념 터보블로워의 세계최초 상품화 개발)

  • Oh, Jongsik;Lee, Heonseok
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.177-182
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    • 2002
  • In the paper, the development of high-speed industrial turbo blowers with foil air bearings is presented as a first successful commercialization in the world. Their target market is various from wastewater treatment to cement factory processes which require compressed air ranging between 0.6 and 0.8 bar gauge. Employing the state-of·the-art technology of the high-speed BLDC motors, the bump-type foil air bearings and the high- efficient turbo impellers/diffusers, so much compact, efficient and silent blower machines of a single stage are now available in the market, aiming to replace the existing inefficient, bulky and noisy ones, such as roots blowers. The first production lines are established fur 25,75 and 150 hp class blowers. Rotational speeds from about 20,000 to 80,000 rpm are realized directly from the high-speed BLDC motors without any gear boxes, and no lubrication oil is required. A brief introduction of design, manufacture and test results is presented fur mechanical, electrical and aerodynamic performance.

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Modification of the experimental method for measuring acoustic impedance of perforated elements with grazing flow (스치는 유동이 존재하는 원형 천공의 음향 임피던스 측정 방법 개선)

  • Lee Seong-Hyun;Ih Jeong-Guon;Peat Keith
    • Proceedings of the Acoustical Society of Korea Conference
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    • spring
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    • pp.297-300
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    • 2004
  • Perforated elements are extensively used in mufflers for the intake and exhaust systems of various fluid machines. Perforated elements are usually exposed to grazing flow or cross flow. For analyzing performances of mufflers, the impedance of perforated elements with mean flow is very important. The impedance of perforates under both conditions are measured with different experimental setups. Even if there is no flow, the preceding experimental method for grazing flow shows different values with both theoretical ones and measured under cross flow setup. Using high-order analysis considering phase differences, the experimental method for grazing flow can be modified. The acoustical impedance of perforated impedance contains interaction effects between orifices. After correcting these effects, the measured impedance with grazing flow setup show similar results with both theoretical impedance and measured ones under cross flow setup.

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Vibration Attenuation of a Drum-Typed Washing Machine Using Magneto-Rheological Dampers (MR 댐퍼를 사용한 드럼세탁기의 진동완화)

  • Cha, Sang-Tae;Baek, Woon-Kyung
    • Journal of Power System Engineering
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    • v.17 no.2
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    • pp.63-69
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    • 2013
  • Most washing machines are now produced as a drum-type, where a washing drum mounted on a suspension system with springs and dampers, to minimize the transmittance of the vibration from the drum to the frame. A low-cost MR damper, using magneto-rheological fluids, can produce variable damping forces by changing the current values in the magnetic coil. Experimental results show the comparison of the vibration attenuation performances between two different dampers. One test set-up uses a passive damper and another one uses a MR fluid damper. The test results showed that the vibration amplitude of the washing machine with the MR damper is much smaller than the case with the passive damper.

Modeling and Motion Control for Hydraulic Cylinder-Toggle Servomechanism (유압실린더-토글 서보 메카니즘의 모델링 및 운동제어)

  • Cho, S.H.
    • Journal of Drive and Control
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    • v.10 no.3
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    • pp.21-26
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    • 2013
  • This paper presents a robust motion tracking control of a cylinder-toggle servomechanism for injection molding machines. Virtual design model has been developed for a five-point type toggle mechanism. A sliding function is defined and combined with PID control to accommodate mismatches between the real plant and the linear model used. From tracking control simulations, it is shown that significant reduction in position tracking error is achieved with clamping force build-up through the use of proposed control scheme.

Force Synchronizing Control for AC Servomotor-Ball Screw Driven Injection Unit (AC서보모터-볼스크루 구동 사출장치의 힘 동기제어)

  • Cho, S.H.
    • Journal of Drive and Control
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    • v.12 no.2
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    • pp.14-20
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    • 2015
  • This paper focuses on the issue of force synchronizing control for the injection servomechanism of injection molding machines. Prior to the controller design, a virtual design model was developed for the injection mechanism with an AC servomotor-ball screw. A synchronizing controller is designed and combined with the PID control to accommodate the mismatches between the real plant and the linear model plant used. Due to the plant uncertainty, the stiffness and the damping of the mechanism were considered. From the tracking control simulations based on the virtual design model, it is shown that a significant reduction in force synchronizing error is achieved through the use of a proposed control scheme.

A Study on Flow Characteristics of Ejector for Cyclone Air Drying Machine (사이클론 건조기용 이젝터 유동 특성에 관한 연구)

  • Kim, Bong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.189-194
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    • 2012
  • The purpose of this study is to predict the performance of a cyclone drying machine and air ejector used in drying applications. This paper deals with optimization of the geometry of the ejector for sludge drying using computational fluid dynamics. To facilitate the design of a jet ejector for air drying machines, a numerical model of simultaneous mass and heat transfers between the liquid(sludge) and gas(air) phases in the jet ejector was developed. The steady-state model was based on unidimensional balance equations of mass, energy and momentum for the liquid and gas phases. It was shown that the optimum condition to minimize pressure and momentum loss of air in the ejector was d=220mm. It was found that sludge particles inside the cyclone was smoothly discharged by the conical wedge installed on the bottom of the cyclone.

Force Synchronizing Control for 4 Axes Driven Hydraulic Cylinder-Clamping Load Systems (4축 구동 유압실린더-클램핑 부하 시스템의 힘 동기제어)

  • Cho, S.H.
    • Journal of Drive and Control
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    • v.11 no.2
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    • pp.9-15
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    • 2014
  • This paper deals with the issue of force synchronizing control for the clamping servomechanism of injection molding machines. Prior to the controller design, a virtual design model has been developed for the clamping mechanism with hydraulic systems. Then, a synchronizing controller is designed and combined with an adaptive feedforward control in order to accommodate the mismatches between the real plant and the linear model plant used. As a disturbance, the leakage due to the ring gap with relative motion in the cylinder has been introduced. From the robust force tracking simulations, it is shown that a significant reduction in the force synchronizing error is achieved through the use of a proposed control scheme.