• Title/Summary/Keyword: Fluctuation Tension

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Prediction of Residual Tension of Securing Rope by Oscillation Test

  • Kim, Young-Du;Saito, Katsuhiko
    • Journal of Navigation and Port Research
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    • v.32 no.7
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    • pp.537-542
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    • 2008
  • A lot of cargo accidents occurred due to insufficient securing in the case of marine transportation. If the residual tension of securing rope can be predicted, it will be very useful in the handling of cargo securing work of operators. It was confirmed in the previous study that the fluctuation tension cf securing rope by oscillation could be predicted. In this paper, in order to the prediction of residual tension of securing rope, the experiments were carried out to measure the residual tension of securing rope under the oscillation and cyclic loadings. The residual tensions of two tests were in good agreement with each other. It can be predicted through the cyclic loading test in the estimated fluctuation tension without oscillation test by ship motion simulator.

Vibration Characteristics and Tension Control of a Wire in WEDM (와이어 방전가공기용 와이어의 진동 특성과 장력 변동 조절)

  • Chae, Ho-Joong;Lee, Seung-Yop
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.629-635
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    • 2000
  • Vibrational characteristics and tension fluctuation of a translating wire in WEDM are the main problems to deteriorate the cutting accuracy and processing performance. In this paper, we analyze natural frequencies of the wire used in WEDM, both theoretically and experimentally. To reduce the tension variation of the wire. which directly affects cutting performance. we have designed a simply tension reduction device using springs and rollers. It is shown that tension fluctuation is reduced about 25% using the passive tension controller.

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Vibration Characteristics and Tension Control of a Wire in WEDM (와이어 방전가공기용 와이어의 진동 특성과 장력 변동 저감을 위한 연구)

  • Chae, Ho-Jung;Lee, Seung-Yeop
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.86-92
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    • 2001
  • Vibrational characteristics and tension fluctuation of a translating wire in WEDM are the main problems to deteriorate the cutting accuracy and processing performance. In this paper, we analyze natural frequencies of the wire used in WEDM, both theoretically and experimentally. To reduce the tension variation of the wire, which directly affects cutting performance, we have designed a simply tension reduction device using springs and rollers. It is shown that tension fluctuation is reduced about 35% using the passive tension controller.

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Tension Estimation of Interstand Strip in Looperless Hot Rolling Process Using SVR (SVR을 이용한 Looperless 열연 공정에서의 스텐드간 장력 추정)

  • Han, Dong-Chang;Shim, Jun-Hong;Park, Cheol-Jae;Park, Hae-Doo;Lee, Suk-Gyu
    • Journal of Institute of Control, Robotics and Systems
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    • v.13 no.10
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    • pp.1007-1011
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    • 2007
  • This paper proposes a novel tension estimation of interstand strip in looperless hot rolling process using SVR(Support Vector Regression). The quality of hot coil which is final product of hot rolling process is substantially decided by tension control of finishing rolling in hot rolling process. The fluctuation of the strip tension in conventional hot rolling process is controlled by the strip tension measured by an inter-stand looper. However, the looper can cause a motor trip and tension hunting in hot rolling process, therefore, alternative method is essential to replace it. In this paper, the mathematical modeling of tension mechanism is implemented to estimate the tension using the proposed SVR algorithm without looper in hot rolling process. The simulation results show a reliable estimation performance and a possibility of tension control using SVR technique.

Tension Control for Coating Winding Process of LCD Reflective Film (LCD 반사필름의 접합 와인딩 공정을 위한 장력 제어)

  • Hwang, Jung-Ho;Roh, Ji-Hoon;Park, Ki-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.7 s.196
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    • pp.49-59
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    • 2007
  • The demand for the metal coil coated with reflective film is rapidly increasing with the increasing demand of notebook PCs and LCD monitors. During the coating process, it is very important to regulate tension of the coil metal since fluctuation of the tension can significantly degrade quality of the product. In this study, a tension controller has been developed for winding process of LCD reflective film coating. The controller has been tested on the existing coating facilities, and the results are to be given in this paper.

Design of LTBC Controller for Tension Control in Down Coiler Process of Hot Strip Mills (열간압연 권취공정의 장력제어를 위한 LTBC 제어기 설계)

  • Lee, Sang Ho;Park, Hong Bae;Park, Cheol Jae
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.4
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    • pp.301-308
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    • 2015
  • In this paper, we propose an LTBC (Low Tension and Load Balance Control) scheme to improve a coiling shape control by reduction the tension fluctuation by the torque disturbance in the down coiler process of hot strip mills. The proposed controller is a combination of an LTC to control the overload at load-on in the mandrel and an LBC to regulate the load balance of the upper and bottom pinch roll. A tension calculation model is suggested with the concept of the tension deviation. The effectiveness of the proposed control scheme is verified from simulation under a disturbance of the pinch roll torque. Using a field test, we show that the performance of the shape and tension control is improved by the LTBC control.

A Non-Interactive Looper Control for Hot Strip Mill (열간압연 마무리 공정에서의 비간섭 루퍼제어 방법)

  • Hur, Yone-Gi
    • Proceedings of the KIEE Conference
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    • 2000.07d
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    • pp.2513-2515
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    • 2000
  • The Hot Strip Mill(HSM) process consists of reheating furnace, roughing mill, finishing mill and coiler. Reheating furnace heats slab and roughing mill, finishing mill produces strip from this slab. The quality of this production mainly depends on finishing mill, which consists of 6 or 7 stands. Between stands a looper is installed for the better material flow. Automatic gage control(AGC), speed control system and looper system, which are connected with each other, are the main control systems for HSM. The low strip tension can make a loop between stands, which can be caused cobble. On the other hand, high strip tension causes thickness and width reduction, which affects the product quality, and can lead to tear the strip, if it is too high. Because of it, a proper strip tension is needed for better material flow: e.g. A good looper control system is substantial for the better production quality. What is handled in this paper is, the looper controller, which is developed to minimize the fluctuation of width of strip by maintaining an appropriate strip tension between stands and to achieve the stability of the looper control system. And its performance compared with a conventional PID controller is also discussed. The difficulties associated with the maintenance of the constant tension are described.

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Study on LSDC Design for Coiling Shape Control of Hot Strip Mills (열간압연 권취형상 제어를 위한 LSDC 설계에 관한 연구)

  • Lee, Sang Ho;Park, Hong Bae;Park, Cheol Jae
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.9
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    • pp.869-874
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    • 2015
  • We developed an LSDC (Load Shift and Load Distribution Control) technology in order to improve coil quality and productivity by reducing tension fluctuation especially for the tail of the strip in the down coiler in hot strip mills. To adapt the new controller, the torque and speed distribution between the zero pinch roll, pinch roll, and mandrel are needed. The proposed controller is a combination of an LSC to share the tension between the mill stand and the mandrel, and an LDC to shift the torque load from the zero pinch roll to the pinch roll. From the simulation, the proposed controller is verified under the torque disturbance. Using a field test, the torque deviation decreased by nearly 50% through utilization of the LSDC control.

Dynamic Analysis of Timing Silent Chain System for a V-type Engine of a Vehicle

  • Feng, Zengming;Tang, Lechao;Li, Jun;Jia, Yanhui
    • Transactions of the KSME C: Technology and Education
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    • v.3 no.2
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    • pp.89-96
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    • 2015
  • Based on multi-body dynamic software RecurDyn, this paper proposes a modified form of timing silent chain system combing with the existing problem that vibration and chain tension is too large, which is applied for complicated conditions in a V-type engine, such as high speed, variable loads. The analysis of chain drive meshing characteristics is completed. Using the multi-body dynamic soft-ware RecurDyn, the dynamics characteristics of the improved system is studied, including chain tension, transmission error, chain fluctuations, equivalent spring force in different operating conditions. The study results show that chain tension, transmission error, chain fluctuation and equivalent spring force are within the scope of permission, all of them can meet the design requirement. There-fore, the design of this system is reasonable and practicable. The research results will provide a basis for assessing timing silent chain system in a V-type engine and a theoretical reference for designing and optimizing the timing silent chain system.

Nonlinear self-induced vibration and operability envelope analysis of production strings in marine natural gas development

  • Liu, Kang;Chen, Guoming;Zhu, Gaogeng;Zhu, Jingyu
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.11 no.1
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    • pp.344-352
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    • 2019
  • Marine production strings are continuously affected by unstable internal fluid during operation. In this paper, the structural governing equation for marine production string self-induced vibration is constructed. A finite element analysis model is established based on Euler-Bernoulli theory and solved by the Newmark method. Furthermore, based on reliability theory, a self-design procedure is developed to determine the operability envelope for marine production string self-induced vibration. Case studies show: the response frequency of the production strings is consistent with the excitation frequency under harmonic fluctuation and mainly determined by the first-order natural frequency under stochastic fluctuation. The operability envelope for marine production string self-induced vibration is a near symmetrical trapezium. With the increasing of natural gas output, the permissible fluctuation coefficient dramatically decreases. A reasonable centralizer spacing, increasing top tension, and controlling natural gas output are of great significance to the risk control in marine production string operation.