• Title/Summary/Keyword: Flow-through Model

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Determination and Verification of Flow Stress of Low-alloy Steel Using Cutting Test (절삭실험을 이용한 저합금강의 유동응력 결정 및 검증)

  • Ahn, Kwang-Woo;Kim, Dong-Hoo;Kim, Tae-Ho;Jeon, Eon-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.50-56
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    • 2014
  • A technique based on the finite element method (FEM) is used in the simulation of metal cutting process. This offers the advantages of the prediction of the cutting force, the stresses, the temperature, the tool wear, and optimization of the cutting condition, the tool shape and the residual stress of the surface. However, the accuracy and reliability of prediction depend on the flow stress of the workpiece. There are various models which describe the relationship between the flow stress and the strain. The Johnson-Cook model is a well-known material model capable of doing this. Low-alloy steel is developed for a dry storage container for used nuclear fuel. Related to this, a process analysis of the plastic machining capability is necessary. For a plastic processing analysis of machining or forging, there are five parameters that must be input into the Johnson-Cook model in this paper. These are (1) the determination of the strain-hardening modulus and the strain hardening exponent through a room-temperature tensile test, (2) the determination of the thermal softening exponent through a high-temperature tensile test, (3) the determination of the cutting forces through an orthogonal cutting test at various cutting speeds, (4) the determination of the strain-rate hardening modulus comparing the orthogonal cutting test results with FEM results. (5) Finally, to validate the Johnson-Cook material parameters, a comparison of the room-temperature tensile test result with a quasi-static simulation using LS-Dyna is necessary.

Modeling of Mesh Screen for Use in Surface Tension Tank Using Flow-3d Software (Flow-3d를 이용한 표면장력 탱크용 메시 스크린 모델링)

  • Kim, Hyuntak;Lim, Sang Hyuk;Yoon, Hosung;Park, Jeong-Bae;Kwon, Sejin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.984-990
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    • 2017
  • Mesh screen modeling and liquid propellant discharge simulation of surface tension tank were performed using commercial CFD software Flow-3d. $350{\times}2600$, $400{\times}3000$ and $510{\times}3600$ DTW mesh screen were modeled using macroscopic porous media model. Porosity, capillary pressure, and drag coefficient were assigned for each mesh screen model, and bubble point simulations were performed. The mesh screen model was validated with the experimental data. Based on the screen modeling, liquid propellant discharge simulation from PMD tank was performed. NTO was assigned as the liquid propellant, and void was set to flow into the tank inlet to achieve an initial volume flow rate of liquid propellant in $3{\times}10^{-3}g$ acceleration condition. The intial flow pressure drop through the mesh screen was approximately 270 Pa, and the pressure drop increased with time. Liquid propellant discharge was sustained until the flow pressure drop reached approximately 630 Pa, which was near the estimated bubble point value of the screen model.

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Numerical Study of Three-dimensional Flow Through a Turbine Flow Meter (터빈유량계의 3차원 유동에 관한 수치적 연구)

  • Kim, J.B.;Ko S.
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.1 s.18
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    • pp.44-50
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    • 2003
  • Flow through a turbine flow meter is simulated by solving the incompressible Navier-Stokes equations. The solution method is based on the pseudo-compressibility approach and uses an implicit-upwind differencing scheme together with the Gauss-Seidel line relaxation method. The equations are solved steadily in rotating reference frames, and the centrifugal force and the Coriolis force are added to the equation of motion. The standard $k-{\epsilon}$model is employed to evaluate turbulent viscosity. Computational results yield quantitative as well as qualitative information on the design of turbine flow meters by showing the distributions of pressure and velocity around the turbine blades.

Prediction of drag increase due to flow through automobile's cooling system (자동차 냉각장치를 통하는 유동에 의한 항력 변화 예측)

  • 최도형;이응호
    • Journal of the korean Society of Automotive Engineers
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    • v.14 no.5
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    • pp.128-135
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    • 1992
  • Using a commercial flow-analysis code VSAERO, a method to predict the drag of an automobile induced by the intake air of the cooling system has been devised. Given the pressure loss coefficient across the radiator, which varies with the radiator shape and the local Re, a simplified model of the internal flow is coupled with VSAERO to find the mass-flow rate through the car. The flow rate is obtained iteratively and that, in turn, gives the drag associated with this flow, which essentially is the momentum carried by the drained air. The results of a few sample cases are presented for two front-end shapes in combination with varying radiator frontal area.

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Evaluation of the Groundwater Flow in Rock Masses

  • Kim, Gye-Nam;Kim, Jae-Han;Ahn, Jong-Sung
    • Korean Journal of Hydrosciences
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    • v.3
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    • pp.1-9
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    • 1992
  • The effects of fractures in rock masses on the groundwater flow and the groundwater flow system in the volcanic rocks are analyzed by GFFP-WT model, which allows more realistic analysis of groundwater system by considering the fractures in rock masses. The evaluation of the effects of fractures in rock masses on the groundwater flow has been carried out in the 2nd Yeonwha and resulted in that the fractures mostly influence flow time because of hydraulic head distribution change. The results of the groundwater flow system analysis in the volcanic rocks are as follows. Most of groundwater once flowed in Lapilli tuff flowed out through Lappilli tuff layer. But only a small fraction of water flowed out through crystal tuff layer.

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Numerical Analysis on Thermal Transpiration Flows for a Micro Pump (열천이 현상을 이용한 마이크로 펌프내의 희박기체유동 해석)

  • Heo, Joong-Sik;Lee, Jong-Chul;Hwang, Young-Kyu;Kim, Youn-J.
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.5
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    • pp.27-33
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    • 2007
  • Rarefied gas flows through two-dimensional micro channels are studied numerically for the performance optimization of a nanomembrane-based Knudsen compressor. The effects of the wall temperature distributions on the thermal transpiration flow patterns are examined. The flow has a pumping effect, and the mass flow rates through the channel are calculated. The results show that a steady one-way flow is induced for a wide range of the Knudsen number. The DSMC(direct simulation Monte Carlo) method with VHS(variable hard sphere) model and NTC(no time counter) techniques has been applied in this work to obtain numerical solutions. A critical element that drives Knudsen compressor Is the thermal transpiration membrane. The membranes are based on aerosol or machined aerogel. The aerogel is modeled as a single micro flow channel.

Performance Characteristics of Side Channel Type Regenerative Pumps (사이드채널형 재생펌프의 성능 특성에 관한 실험적 연구)

  • Kang Shin-Hyoung;Lim Hyung-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.3 s.234
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    • pp.306-313
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    • 2005
  • The performance of a regenerative pump is affected by many parameters, especially blade shape of impeller, leakage flow in the clearance and head losses at the inlet & outlet. An impeller with J-shape blade was designed and 5 times scale up model was tested at similarity conditions to evaluate the performance. Performance variations with clearance change were executed. The amounts of leakage flow through the clearance were estimated using the one-dimensional leakage flow models and analysis. Main leakage flow is generated through the gap between the impeller and casing. The inlet & outlet head losses were also estimated. Such corrections are very important to evaluate the final performance of the impeller and pump. Cavitation test was also performed at 1,200 rpm. NPSH of the regenerative pump was obtained and growth of cavity within blades was visualized.

Flow Analysis of Mounting Gradient of Protective Glass Around Motorcycle (이륜차 보호유리의 장착 기울기에 따른 이륜차 주위에서의 유동 해석)

  • Han, Moonsik;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.6
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    • pp.596-601
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    • 2014
  • In this study, driving efficiency and the safety of motorcycle drivers due to the mounting gradient of motorcycle protective glass are investigated through flow analysis. Mounting gradients of motorcycle protective glass in models 1, 2, and 3 are $60^{\circ}$, $70^{\circ}$, and $80^{\circ}$, respectively. Wind velocity of 100 km/h is applied to the protective glass installed at the front of each model. The flow resistance values of models 2 and 3 are 1.2 and 1.5 times, respectively, that of model 1. The driving efficiency of model 1 is the highest among the three models. Pressure to the driver's face in models 2 and 3 is 1.2 times higher than in model 1. Because the pressure to the driver's face in model 1, with mounting gradient of $60^{\circ}$, is the lowest among the three models, model 1 is the safest. This result can be applied to improve the safety of motorcycle drivers.

Development of a special thermal-hydraulic component model for the core makeup tank

  • Kim, Min Gi;Wisudhaputra, Adnan;Lee, Jong-Hyuk;Kim, Kyungdoo;Park, Hyun-Sik;Jeong, Jae Jun
    • Nuclear Engineering and Technology
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    • v.54 no.5
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    • pp.1890-1901
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    • 2022
  • We have assessed the applicability of the thermal-hydraulic system analysis code, SPACE, to a small modular reactor called SMART. For the assessment, the experimental data from a scale-down integral-test facility, SMART-ITL, were used. It was conformed that the SPACE code unrealistically calculates the safety injection flow rate through the CMT and SIT during a small-break loss-of-coolant experiment. This unrealistic behavior was due to the overprediction of interfacial heat transfer at the steam-water interface in a vertically stratified flow in the tanks. In this study, a special thermal-hydraulic component model has been developed to realistically calculate the interfacial heat transfer when a strong non-equilibrium two-phase flow is formed in the CMT or SIT. Additionally, we developed a special heat structure model, which analytically calculates the heat transfer from the hot steam to the cold tank wall. The combination of two models for the tank are called the special component model. We assessed it using the SMART-ITL passive safety injection system (PSIS) test data. The results showed that the special component model well predicts the transient behaviors of the CMT and SIT.

ASSESSMENT of CORE BYPASS FLOW IN A PRISMATIC VERY HIGH TEMPERATURE REACTOR BY USING MULTI-BLOCK EXPERIMENT and CFD ANALYSIS (다중블록실험과 전산유체해석을 통한 블록형 초고온가스로의 노심우회유량 평가)

  • Yoon, S.J.;Lee, J.H.;Kim, M.H.;Park, G.C.
    • Journal of computational fluids engineering
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    • v.16 no.3
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    • pp.95-103
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    • 2011
  • In the block type VHTR core, there are inevitable gaps among core blocks for the installation and refueling of the fuel blocks. These gaps are called bypass gap and the bypass flow is defined as a coolant flows through the bypass gap. Distribution of core bypass flow varies according to the reactor operation since the graphite core blocks are deformed by the fast neutron irradiation and thermal expansion. Furthermore, the cross-flow through an interfacial gap between the stacked blocks causes flow mixing between the coolant holes and bypass gap, so that complicated flow distribution occurs in the core. Since the bypass flow affects core thermal margin and reactor efficiency, accurate prediction and evaluation of the core bypass flow are very important. In this regard, experimental and computational studies were carried out to evaluate the core bypass flow distribution. A multi-block experimental apparatus was constructed to measure flow and pressure distribution. Multi-block effect such as cross flow phenomenon was investigated in the experiment. The experimental data were used to validate a CFD model foranalysis of bypass flow characteristics in detail.