• Transactions of the Korean Society of Mechanical Engineers B
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• v.28 no.11
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• pp.1332-1338
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• 2004

This paper presents the response surface optimization method using three-dimensional Navier-Stokes analysis to optimize the shape of a forward-curved blades centrifugal fan. For numerical analysis, Reynolds-averaged Navier-Stokes equations with k-$\varepsilon$ turbulence model are discretized with finite volume approximations. In order to reduce huge computing time due to a large number of blades in forward-curved blades centrifugal fan, the flow inside of the fan is regarded as steady flow by introducing the impeller force models. Three geometric variables, i.e., location of cut off, radius of cut off, and width of impeller, and one operating variable, i.e., flow rate, were selected as design variables. As a main result of the optimization, the efficiency was successfully improved. And, optimum design flow rate was found by using flow rate as one of design variables. It was found that the optimization process provides reliable design of this kind of fans with reasonable computing time.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.05a
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• pp.262-265
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• 2005

A shape optimization of flow guide is accomplished to minimize the wear rate of die in three-dimensional flat-die extrusion processes. In order to achieve the balanced flow and the uniformed distribution of the effective strain during the extrusion, a multi-objective optimization is implemented. During the process of optimization formulation, the flow balance and the deviation of strain is considered as constrained conditions. The proposed approach is applied to an extrusion of H section. Through the optimization, it has been confirmed that the wear rate of die can be minimized satisfying the constraint.

• Proceedings of the KSME Conference
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• 2004.04a
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• pp.1726-1731
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• 2004

This paper presents the response surface optimization method using three-dimensional Navier-Stokes analysis to optimize the shape of a forward-curved blades centrifugal fan. For numerical analysis, Reynolds-averaged Navier-Stokes equations with $k-{\varepsilon}$ turbulence model are discretized with finite volume approximations. In order to reduce huge computing time due to a large number of blades in forward-curved blades centrifugal fan, the flow inside of the fan is regarded as steady flow by introducing the impeller force models. Three geometric variables, i.e., location of cut off, radius of cut off, and width of impeller, and one operating variable, i.e., flow rate, were selected as design variables. As a main result of the optimization, the efficiency was successfully improved. And, optimum design flow rate was found by using flow rate as one of design variables. It was found that the optimization process provides reliable design of this kind of fans with reasonable computing time.

• Journal of Advanced Marine Engineering and Technology
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• v.31 no.8
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• pp.954-960
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• 2007

The purpose of this paper is to obtain design method of air-distribution system. Air-distribution system is composed of blower, duct, diffusers and measuring equipment. The air-flow rate from each diffuser is not equal. The air-flow rate is calculated with the combined equations which are Bernoulli's equation, continuity equation and minor loss equations. Inlet condition and outlet condition are adapted in each duct system. Then square difference between function of maximum air-flow rate and minimum air-flow rate is used as an object function. Area of diffuser and velocity are established as constraints. To minimize the object function, the optimization method is used. After optimization the design variables are selected under satisfaction of constraints. The air-distribution system is calculated again with the result of optimized design variable. It is shown that the air-distribution system has the equal air-flow rate from diffusers.

• Journal of the Computational Structural Engineering Institute of Korea
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• v.20 no.4
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• pp.407-416
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• 2007

Fuel spray nozzle has a critical effect on combustion characteristics. Mass flow rate and SMD(sauter mean diameter) were selected as design variables by using the experiment data of various types of duplex fuel nozzles for the swirl atomizers. The sensitivity of each design variable on the mass flow rate and SMD was analyzed and the uniformity of mass flow rate was investigated through the shape optimization of duel-orifice-type swirl atomizers. The design variables that have a little effect on the optimum design were excluded using the DOE(design of experiments) method, which enabled the optimization of sensitive design variables on mass flow rate and limit tolerance. The SMD of the research spray nozzle that was used in this study was found to be most similar to that of the calculation results using the Jasuja's SMD relationship. This study showed the specific characteristics of duel orifice type swirl atomizers and the optimization of these kinds of nozzle. This study provided the optimization design of mass flow rate and its allowable tolerance.

• Transactions of the Korean Society of Automotive Engineers
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• v.8 no.5
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• pp.121-128
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• 2000

Simple design methods were developed to control the coolant flow rates through cylinder head gasket holes. Applying the concept of flow through an obstruction the ratio of intake to exhaust side flow rates could be easily controlled while maintaining the flow rates per cylinder of the original model. Flow distribution in the coolant passage of the original model was calculated by CFD and the flow rates at the gasket holes were modified based on the calculation results. The calculated flow rated of the modified gasket holes were reasonably close to target values. For more accurate control of the flow rate distribution, a design method with iterative CFD calculations was also suggested. The final size of gasket holes for the target flow rates were obtained just after a few optimization iterations. These methods can be very useful for the optimization of heat transfer characteristics in engine cylinder head and block.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.7 s.172
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• pp.177-184
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• 2005

Recently, the engineering designer of injection mould has become more and more dependent on the CAE. In the design factors of injection mould, the shrinkage rate should be considered as one of the important performances to produce the reliable products. therefore the shrinkage rate can be mostly calculated by the MoldFlow and Pro-engineering. in the design process. However it is not easy to predict the shrinkage rate of a plastic injection mold in its design process because the analysis can take minutes to hours, the high computational costs of performing the analysis limit their use in design optimization. In this study, the surrogate models, DACE model, based on the Kriging in order to optimize the shrinkage rate of electric microwave oven window is used in lieu of the original models, facilitating design optimization.

• Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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• 2001.09a
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• pp.204-207
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• 2001

An optimization process for the design of groundwater remediation is developed by simultaneously considering the well location and the pumping rate. This process uses two independent models: simulation and optimization model. Groundwater flow and contaminant transport are simulated with MODFLOW and MT3D in simulation model. In optimization model, the location and pumping rate of each well are determined and evaluated by the genetic algorithm. In a homogeneous and symmetric domain, the developed model is tested using sequential pairs for pumping rate of each well, and the model gives more improved result than the model using sequential pairs. In application cases, the suggested optimal design shows that the main location of wells is on the centerline of contaminate distribution. The resulting optimal design also shows that the well with maximum pumping rate is replaced with the further one from the contaminant source along flow direction and that the optimal pumping rate declines when more cleanup time is given. But the optimal pumping rate is not linearly proportional to the cleanup time and the minimum total pumping volume does not coincide with the optimal pumping rate.

• Transactions of the Korean Society of Automotive Engineers
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• v.10 no.5
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• pp.98-106
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• 2002

The airflow characteristics of an air-conditioning duct with multiple diffusers were investigated through one-dimensional analysis, CFD simulation and experimental measurement. One-dimensional program based on Bernoulli's equation and minor loss equations was developed in order to evaluate the air distribution rate at each diffuser. In CFD simulation, three-dimensional flow characteristics inside air-conditioning duct were computed for incompressible viscous flow, adopting the RNG k-$\xi$turbulence model. Also, in an effort to equalize the discharge flow rate at each outlet, the optimization procedure has been performed to obtain the optimum diffuser area. In this process, square of difference between maximum discharge rate and minimum discharge rate is used as an object function. Diffuser area and discharge velocity are established as constraints. After optimization process, determined design variables are applied again in CFD simulation and experiment to validate the optimized result by one-dimensional program. Comparison with the experimental data of airflow rate distribution showed that the developed program seems to be acceptable and can be useful design tool for an automotive air-conditioning duct in an initial design stage.

• The KSFM Journal of Fluid Machinery
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• v.16 no.1
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• pp.40-46
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• 2013

Recently, the duct system with a cross flow fan was used to improve the ventilation in various industrial fields. For the efficient ventilation, it is necessary to design the duct system based on the flow characteristics around the cross flow fan. In the present study, the flow characteristics around a cross flow fan in the ventilation duct were predicted by using the moving mesh and sliding interface techniques for the rotation of blades. To design the duct system with the high performance of ventilation, the CFD simulations were repeated with the revised duct model based on the DOE. With the numerical results of flow rate through the ventilation duct with various geometric parameters, the optimized geometry of ventilation duct to maximize the flow rate was obtained by using the Kriging approximation method. From the performance curves of cross flow fan in the original and optimized models of ventilation duct, it was observed that the flow rate through the optimized model is about 16 percent larger than that through the original model.