• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.04a
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• pp.27-32
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• 2003

The wavelike flow mark phenomenon is one of the surface defects that can arise during the injection stage of the injection molding process. We have performed a numerical analysis using a finite element method for the injection molding to verify the validity of 'Go-over' hypothesis. Also, we have compared the results of numerical analysis with available experimental data. Numerical analysis results of the flow marks are qualitatively in good agreement with experimental data of reference, but are quantitatively deviated from experimental data in a consistent manner. A parametric study has been performed to examine the correlative effects of various injection molding processing parameters and material properties on the flow mark size.

• Transactions of the Korean Society of Automotive Engineers
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• v.11 no.6
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• pp.7-13
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• 2003

The purpose of this study is to investigate the effect of the in-cylinder flows and different injection timings on fuel behavior in the cylinder of a GDI engine. Three different flows types induced by using masked port, unmasked port, and port deactivation were tumble, swirl&tumble, and high swirl respectively. LIEF technique was applied to investigate the mixture formation and fuel distribution at ignition time in the transparent engine with optical access through the piston top and upper part of cylinder liner. Injection timings of 180,90, and 60 degrees before TDC were examined. It was found that tumble flow was more effective on the homogeneous mixture formation than other flow and swirl flow transported more fuel vapor to the exhaust side at early injection mode, and swirl and swirl & tumble flow made fuel vapor concentrate around the cylinder center at late injection mode.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.05a
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• pp.474-480
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• 2003

The wavelike flow mark phenomenon is one of the surface defects that can arise during the injection stage of the injection molding process. We have performed a numerical analysis using a finite element method for the injection molding to verify the validity of “Go-over” hypothesis. Also, we have compared the results of numerical analysis with available experimental data. Numerical analysis results of the flow marks are qualitatively in good agreement with experimental data of reference, but are quantitatively deviated from experimental data in a consistent manner. A parametric study has been performed to examine the correlative effects of various injection molding processing parameters and material properties on the flow mark size.

• The KSFM Journal of Fluid Machinery
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• v.19 no.5
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• pp.50-60
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• 2016

A design methodology of the modeled test facility to conserve an injection performance of a passive safety injection system is proposed. This safety injection system is composed of a core makeup tank and a safety injection tank. Individual tanks are connected with pressure balance line on the top side and injection line on the bottom side. It is important to conserve the scaled initial injection flow rate and total injection time since this system can be operated by small gravity head without any active pumps. Differential pressure distribution of the injection line induced by the gravity head is determined by the vertical length and elevation of each tank. However, the total injection time is adjustable by the flow resistance coefficient of the injection line. The scaling methodology for the tank and flow resistance coefficient is suggested. A key point of this test facility design is a scaling analysis for the flow resistance coefficient. The scaling analysis proposed on this paper is based on the volume scaling law with the same vertical length to the prototype and can be extended to a model with a reduced vertical length. A set of passive injection test were performed for the tanks with the same volume and the different length. The test results on the initial flow rate and total injection time showed the almost same injection characteristics and they were in good agreement with the design values.

• Journal of ILASS-Korea
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• v.25 no.3
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• pp.95-102
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• 2020

Six shear coaxial injectors for a 3 tonf-class liquid rocket engine using oxygen and methane as propellants were designed and manufactured by considering geometric design parameters such as a recess length and a taper angle. Cold-flow tests on the injectors were performed using water and air as simulants. By changing the water mass flow rate and air mass flow rate, the injection pressure drop under single-injection and bi-injection was measured. The discharge coefficients through the injector oxidizer-side and fuel-side were calculated and the discharge coefficient ratio between bi-injection and single-injection was obtained. Under single-injection, the recess served to reduce the injection pressure drop on the injector fuel-side. For the injectors without recess, the discharge coefficients under bi-injection were almost the same as those under single-injection. However, for the injectors with recess, the taper angle and bi-injection had a significant effect on the discharge coefficient.

• Transactions of the Korean Society of Automotive Engineers
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• v.7 no.6
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• pp.49-56
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• 1999

The effects of the internal flow in a D.I. Diesel injection nozzle on the atomization of a spray were analyzed experimentally. Flow visualization studies were made using a transparent acrylic model nozzle as a diesel nozzle . Water instead of disel fuel was used as the injection liquid. The geometry of the model nozzle was scaled up 10 times of the actual nozzle and the injection pressure for the model nozzle was adjusted so as to achieve a Reynolds number at the discharge hole that was the same as the actual nozzle. Experimental results show that when the needle lift was small, the high turbulence in the sac chamber generated by the high velocity seat flow made the spread angle of the spray plume large. Cavitation, which arose from the sac chamber, makes the spread angle of the spray plume large but the discharge coefficient small.

• Journal of the Korean Society of Visualization
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• v.9 no.1
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• pp.49-54
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• 2011

An investigation has been made of a viscous incompressible flow in a circular cylindrical tank. The flow is driven by the spinning bottom disk of tank together with/without central injection and radial uniform-ejection through the sidewall. Numerical solutions of steady and unsteady flows to 3-dimensional Navier-Stokes equation were obtained for several cases of injection strength. In a moderate flow rate of injection, the mass transfer occurs through the boundary layers but, as the flow rate increases, the inner region far from the container walls takes part in mass transfer.

• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 1996.06c
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• pp.500-510
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• 1996

A Direct injection -mixing total -flow -control sprayer was developed and evaluated . The system provided precise application rates and minimized operator exposure to chemicals as well as providing a possibility for recycling container so f unused chemicals that can causes environmental contamination. Chemicals were metered and injected proportionally to the diluent flow rate to provide constant concentrations. The main diluent flow was varied in response to changes in travel speed. Experimental variables of the sprayer were the control interval, the sensitivity of flow regulating valve, the tolerance of control object and the sensitivity of the injection pump system. The optimal performance of the flow control system was with an average response time of 8.5 sec at an absolute steady state of error of 0.067 L/min (0.8% of flow rate). The average response time of the injection rate was -0.53 sec and the coefficient of variation (CV) of concentration was 3.2%.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.05a
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• pp.329-332
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• 2008

Flow imbalance among the cavities was often observed in multi-cavity mold. The flow imbalance affects on the dimensions and physical properties of melded articles. First of all, the origin of flow imbalance is geometrical imbalance of delivery system. However, even the geometry of delivery system is balanced the cavity imbalance is being developed. This comes from the temperature distribution in the cross-section of runner, which is affected by the operational conditions. In this study, experimental study of flow imbalance has been conducted for various injection speeds. This study also suggests new runner design to eliminate flow imbalance in multi-cavity injection mold. Simulation and experimental results showed suggested new designed runner could eliminate or reduce flow imbalance in multi-cavity injection mold.

• Design & Manufacturing
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• v.2 no.1
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• pp.39-43
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• 2008

There occur not only many problems in the injection process but also low quality productivity due to the injection conditions of various injection factors. Injection molding process factors such as molding temperature, injection pressure, flow rate and flow velocity, must be controlled properly in filling and packing phases in the injection molding process. In this study, effects of these factors on the injection molding were investigated through the flow analysis for the holding pressure affecting cooling time. Results of this study would be helpful to setting of holding pressure for optimization of forming condition in order to reduce cooling time in injection molding.