• Fibers and Polymers
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• 제1권2호
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• pp.97-102
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• 2000

Pitch precursors were synthesized from coal tar(CT) and pyrolysis fuel oil(PFO, petroleum residue oil) at relatively low temperature of $250^{\circ}$, in the presence of horontrifluorideidiethyletherate complex(BFDE) as a catalyst and nitrobenzene(NB) as a co-catalyst. The softening point, nitrogen content and carbon yield increased with an increase of concentration of NB. The pitch precursors with good spinnability were prepared by removing the volatile components through $N_2$ blowing. The precursor pitches were spun through a circular nozzle, stabilized at $310^{\circ}$ and finally carbonized at $1000^{\circ}$. The optically anisotropic structure formed at the absence of NB was changed into isotropic structure, showing a decrease in size of the flow domain. The hollow carbon fiber could be prepared in the process of stabilization. The results proposed that the morphology of carbon materials could be controlled by changing the concentration of catalyst and/or co-catalyst and/or stabilization condition that affect on the mobility of molecules during carbonization.

• 열처리공학회지
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• 제31권4호
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• pp.180-186
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• 2018

High temperature flow behaviors of Fe-Cr-Mo-V-W-C tool steel were investigated using isothermal compression tests on a Gleeble simulator. The compressive test temperature was varied from 850 to $1,150^{\circ}C$ with the strain rate ranges of 0.05 and $10s^{-1}$. The maximum height reduction was 45%. The dynamic softening related to the dynamic recrystallization was observed during hot deformation. The constitutive model based on Arrhenius-typed equation with the Zener-Hollomon parameter was proposed to simulate the hot deformation behavior of Fe-Cr-Mo-V-W-C steel. An artificial neural network (ANN) model was also developed to compare with the constitutive model. It was concluded that the ANN model showed more accurate prediction compared with the constitutive model for describing the hot compressive behavior of Fe-Cr-Mo-V-W-C steel.

• Journal of Welding and Joining
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• 제28권6호
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• pp.35-39
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• 2010

Generally, ceramic material is very difficult to machine due to high strength and hardness. However, ceramic material can be machined at high temperature by plastic flow as metallic material due to the deterioration of the grain boundary glassy phase. Recently, a new method was developed to execute cutting process with CBN cutting tool by local heating of surface with laser. There are various parameters in LAM because it is a complex process with laser treatment and machining. During laser assisted machining, high power results in reducing of cutting force and increasing tool life, but excessive power brings oxidation of the surface. The effect of laser power, feed rate, cutting depth and etc. were investigated on the life of cutting tool. Chips were observed to find out suitable machining conditions. Chips of SSN had more flow-types than HIPSN. It means SSN is easier to machining. The life of cutting tool was increased with increasing laser power and decreasing feed rate and cutting depth.

• 한국기계가공학회지
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• 제17권6호
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• pp.68-74
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• 2018

Study on the Ti-6Al-4V have been carried out using cutting simulation, and researches for cutting force and chip shape prediction have been actively conducted under various conditions. However, a 3D printer application method using Ti-6Al-4V metal powder material as a high-power method has been studied for the purpose of prototyping, mold modification and product modification while lowering material removal rate. However, in the case of products / parts made of 3D printers using powder materials, problems may occur in the contact surface during tolerance management and assembly due to the degradation of the surface quality. As a result, even if a 3D printer is applied, post-processing through cutting is essential for surface quality improvement and tolerance management. In the cutting simulation, the cutting force and the chip shape were predicted based on the Johnson-Cook composition equation, but the shape of the shear type chip was not predictable. To solve this problem, we added a damaging term or strain softening term to the Johnson-Cook constitutive equation to predict chip shape. In this thesis, we applied the constant value of the S-K equations to the cutting simulation to predict the cutting force and compare with the experimental data to verify the validity of the cutting simulation and analyzed the machining characterization by considering conditions.

• 분석과학
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• 제9권2호
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• pp.179-191
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• 1996

초내열 718 합금의 고온 변형 거동을 이해하기 위하여 rotating grade의 718 합금을 이용하여 온도 $927{\sim}1066^{\circ}C$, 변형속도 $5{\times}10^{-4}{\sim}5{\times}10^0sec^{-1}$ 범위에서 진변형량 0.7까지 압축실험을 수행하였다. 최대 유동 응력은 변형 속도가 증가하고 시험 온도가 감소함에 따라 증가하였다. 변형 속도 $5{\times}10^{-1}sec^{-1}$을 제외한 대부분의 설험 조건에서 가공 연화현상이 관찰되었다. 가공 연화는 저온, 고변형 속도에서는 주로 동적 회복 및 변형 쌍정에 의해 일어나는 반면 고온, 저변형 속도 조건에서는 동적 재결정에 의해 발생하였으며 $5{\times}10^{-1}sec^{-1}$의 변형 속도 조건에서는 동적 재결정된 결정 입자들의 재가공 경화에 의해 가동 경화현상이 나타났다. 변형 속도 감도(m)는 변형 속도가 낮은 경우에는 0.3 정도로서 주로 동적 재결정에 의해 변형 거동이 나타남을 반영하였으며 고변형 속도에서는 0.1 정도로서 동적 회복과 변형 쌍정의 발생으로 718 합금의 변형이 이루어짐을 알 수 있었다.

• 한국지반공학회논문집
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• 제30권7호
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• pp.5-15
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• 2014

휴 폐광산지는 산발생, 지하수 오염뿐만 아니라 침식 및 산사태 등 다양한 물리화학적 지질재해에 노출되어 있다. 임기광산 폐석적치장 광미를 대상으로 링 전단시험을 수행하여 전단속도에 따른 전단특성을 조사하고 한다. 본 연구에 있어 마찰저항을 최소화할 목적으로 링 전단상자 오링(O-ring)은 전단동안 회전이 가능하도록 설계되었다. 1차 시험은 일정한 수직응력(50kPa)과 전단속도(0.1mm/sec) 조건에서 전단시간에 따른 전단응력을 조사하였다. 2차 시험은 일정한 수직응력 조건에서 전단속도를 0.01, 0.1, 1, 10, 50, 100mm/sec로 순차적으로 증가시켜 전단속도에 따른 전단응력을 조사하였다. 3차 시험은 일정한 전단속도(0.1mm/sec)하에서 수직응력을 20, 40, 60, 80, 100, 150kPa로 증가시켜 각 경우에 대한 전단응력을 조사하였다. 시험결과에 따르면, 배수조건에 관계없이 임기광산 폐석적치장광미시료는 전단연화거동(strain softening behavior)을 보였다. 특히 전단속도가 10mm/sec보다 작은 경우 잔류전단응력은 100~300초 사이에 일정한 값에 도달하는 것으로 나타났다. 2차와 3차 시험결과에 따르면, 배수조건에 관계없이 전단응력은 전단속도와 수직응력의 함수로 나타났다. 하지만, 배수조건에 따라 링 전단상자 전단부에서 상이한 입자파쇄 특성이 관측되었다. 배수조건시 전단상자 전단면에서 하단까지 넓은 전단띠가 형성된 것에 반해, 비배수조건시 전단면에 국부 전단띠가 형성되었다. 이러한 점에 비추어 볼 때, 전단속도에 따른 입자파쇄 특성은 산사태 유동성을 높이는 중요한 인자로 판단된다.

• 한국재료학회지
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• 제24권11호
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• pp.625-631
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• 2014

To investigate the deformation properties of TiC-(5-20) mol% Mo solid solution single crystals at high temperature by compression testing, single crystals of various compositions were grown by the radio frequency floating zone technique and were deformed by compression at temperature from 1250K to 2270K at strain rates from $5.1{\times}10^{-5}$ to $5.9{\times}10^{-3}/s$. The plastic flow property of solid solution single crystals was found to be clearly different among a three-temperature range (low, intermediate and high temperature ranges) whose boundaries were dependent on the strain rate. From the observed property, we conclude that the deformation in the low temperature range is controlled by the Peierls mechanism, in the intermediate temperature range by the dynamic strain aging and in the high temperature range by the solute atmosphere dragging mechanism. The work softening tends to become less evident with an increasing experimental temperature and with a decreasing strain rate. The temperature and strain rate dependence of the critical resolved shear stress is the strongest in the high temperature range. The curves are divided into three parts with different slopes by a transition temperature. The critical resolved shear stress (${\tau}_{0.2}$) at the high temperature range showed that Mo content dependence of ${\tau}_{0.2}$ with temperature and the dependence is very marked at lower temperature. In the higher temperature range, ${\tau}_{0.2}$ increases monotonously with an increasing Mo content.

• 공업화학
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• 제10권5호
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• pp.690-695
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• 1999

석탄핏치로부터 제조된 메조페이스 핏치의 실험적 연구가 용융상태에서의 유변학적 거동을 알아보고자 수행되었다. 겉보기 점도, 전단변형율, 전단응력, 퀴놀린 불용분(QI), 연화점(SP) 변화 등을 조사하여 다음과 같은 결론을 얻었다. 중합시에 메조페이스의 적당한 함량을 증가시키기 위한 조건으로는 열처리 시간이 5시간, 촉매농도는 3%, 반응온도는 $420^{\circ}C$로 나타났다. 온도상승에 따른 겉보기 점도 변화는 핏치의 열처리 조건에 따라 달라지는데 열처리 온도가 높을수록, 열처리 시간이 길어질수록, 메조페이스 함량이 증가할수록 커지며, 유동도는 작아진다. $270^{\circ}C$ 이후의 용융 메조페이스 핏치의 유변학적 거동은 $375^{\circ}C$ 이하에서는 Newtonian fluid의 성질을 띠며 그 이상에서는 Non Newtonian fluid의 거동을 보이며 Casson 모델에 잘 일치됨을 알 수 있었다.

• Carbon letters
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• 제19권
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• pp.72-78
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• 2016

Spinnable pitches and carbon fibers were successfully prepared from petroleum or coal pyrolysis residues. After pyrolysis fuel oil (PFO), slurry oil, and coal tar were simply filtered to eliminate the solid impurities, the characteristics of the raw materials were evaluated by elemental analysis, ¹³C nuclear magnetic resonance spectrometer, matrix-assisted laser desorption/ionization time-of-flight mass spectrometer (MALDI-TOF-MS), and so on. Spinnable pitches were prepared for melt-spinning carbon fiber through a simple distillation under strong nitrogen flow, and further vacuum distillation to obtain a high softening point. Carbon fibers were produced from the above pitches by single-hole melt spinning and additional heat treatment, for oxidization and carbonization. Even though spinnable pitches and carbon fibers were processed under the same conditions, the melt-spinning and properties of the carbon fiber were different depending on the raw materials. A fine carbon fiber could not be prepared from slurry oil, and the different diameter carbon fibers were produced from the PFO and coal tar pitch. These results seem to be closely correlated with the initial characteristics of the raw materials, under this simple processing condition.

• 한국군사과학기술학회지
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• 제7권4호
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• pp.70-78
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• 2004

A study has been made to investigate the high temperature deformation behavior of Ti-6Al-4V alloyand to predict the final microstructure under given forming conditions. Equiaxed and $Widmanst\ddot{a}tten$ microstructures of Ti-6Al-4V alloys were prepared as initial microstructures. By performing the compression tests at high temperatures$(700\~1100^{\circ}C)$ and at a wide range of strain rates$(10^{-4}\~10^2/s)$, various parameters such as strain rate sensitivity(m) and activation energy(Q) were calculated and used to establish constitutive equations. When the specimens were deformed up to strain 0.6, equiaxed microstructure did not show any significant changes in microstructure, while $Widmanst\ddot{a}tten$ microstructure revealed considerable flow softening, which was attributed to the globularization of a platelet at the temperature range of $800\~970^{\circ}C$ and at the strain rate range of $10^{-4}\~10^{-2}/s$. To predict the final microstructure after forming, finite element analysis was performed considering the microstructural evolution during the deformation. The grain size and the volume fraction of second phase of deformed body were predicted and compared with the experimental results.