• Title/Summary/Keyword: Flotation separation

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An assessment on feasibility of flotation as a secondary clarifier of an activated sludge process (생물반응공정에 대한 고액분리조로서 부상공정의 적용성 평가)

  • Chung, Chong Min;Kim, Yun Jung;Cho, Kang Woo;Lee, Sang Hyup;Hong, Seok Won;Chung, Tai Hak
    • Journal of Korean Society of Water and Wastewater
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    • v.22 no.5
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    • pp.551-559
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    • 2008
  • An experimental study was carried out to evaluate the potential of flotation process for the secondary clarifier of an activated sludge process. Flotation techniques, applied in this study, include electrofloation (EF) which generated fine bubbles smaller than $35{\mu}m$ in average and diffuser flotation (DF) which generated fine bubbles smaller than $55{\mu}m$ in average. The batch experiments were done with activated sludge displaying various characteristics. It was shown that the efficiency of solids/liquid separation was reduced as the diluted sludge volume index ($DSVI_{30}$) of activated sludge increased. The dependency, however, gradually decreased as the gas to solids (G/S) ratio increased. Thickening efficiency of EF was more than 2~10 times and DF process was more than 1.5~5 times as compared with gravity sedimentation (GS). Stable sludge blanket was maintained regardless of sludge settleability when the G/S ratio was 0.019 in the EF. On the other hand, Serious deterioration in the sludge blanket was observed in the DF depends on G/S ratio and sludge settleability. And For EF and DF, the suspended solids concentration of effluent was not nearly influenced on settleability of activated sludge and more clear than GS. A biological nutrient removal (BNR) process, combined with EF as a secondary clarifier was operated for three months. The mean MLSS (mixed liquid suspended solids) concentration in the reactor and mean solids concentration of return sludge were estimated to be 5,340 mg/L and 16,770 mg/L, respectively. The water quality of effluent was considerably stable and low value was accomplished, that was, standard suspended solids concentration $0.07{\pm}0.51mg/L$ and standard turbidity $1.44{\pm}0.56NTU$. The EF could be applicable for enhancement of efficiency of activated sludge system as well as improvement of the water quality of effluent.

Characteristic of Flotation for Recovery of Copper from Copper Slag in Kazakhstan (카자흐스탄 구리제련소 슬래그 내 구리회수를 위한 선별 특성)

  • Park, Jayhyun;Choi, Uikyu;Choe, Hongil;Shin, Shunghan
    • Resources Recycling
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    • v.24 no.4
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    • pp.12-21
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    • 2015
  • Almost all copper slags contain a considerable amount of Cu (0.5 - 3.7%) close to or even higher than copper ores. A number of methods for metal recovery from copper slag were reported These methods can be classified into three categories, flotation, leaching and roasting. Sulfide flotation method for the recovery of copper from Kazahstan copper furnace slag is discussed in this investigation. 50% of copper from the slag was recovered by sulfide flotation at pH 4. meanwhile 67% of copper from the slag was recovered at pH 11. Higher copper recovery result at pH 11 rather than that at pH 4 was caused by the fact that copper sulfides were floated in particle size fraction over $100{\mu}m$ in concentrates at pH 11. When the slag were ground below $74{\mu}m$by ball milling, the recovery of copper by floation in slag improved to 78 - 83% because of copper liberation effect.

Biosorption and Flotation of Lead and Chromium using Waste Activated Sludge (폐 활성슬러지를 이용한 납과 크롬의 생체흡착 및 부상)

  • Lee, Chang-Han
    • The Journal of the Korea Contents Association
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    • v.9 no.10
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    • pp.444-450
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    • 2009
  • We have investigated biosorption kinetics and equilibrium of $Pb^2+$ and $Cr^2+$ using waste sludge, and separation efficiency of waste sludge by dissolved air flotation was evaluated in the various A/S ratio. The biosorption capacity and contact time were shown as a simulation of biosorption equilibrium and kinetics models. Biosorption equilibrium of the $Pb^2+$ and $Cr^2+$ onto the waste sludge could be fitted by the Langmuir, Freundlich, Redlich-Peterson, and Koble-Corrigan equation. The kinetics could be fitted by a pseudo-second-order rate equation more than a pseudo-first-order rate equation. The separation efficiency of waste sludge using DAF was kept above 90%.

Recovery Process for the Recycling of Waste Carbon Black

  • Lee, Sungoh;Nampyo Kook;Tam Tran;Bangsup Shin;Kim, Myongjun
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.215-219
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    • 2001
  • Impurities removal from waste carbon black was carried out to produce high-grade carbon black. A lot of hydrophilic carbon black is produced as a byproduct of the hydrogen production process by flame decomposition of water. Due to its impurity content such as sulphur, iron, ash and etc., it can only be used as low-grade carbon or burnt out. High-grade hydrophilic carbon black is 3-5 times more expensive than oil-based carbon black because of its process difficulties and requires pollutant treatment. Hydrophilic carbon is normally used far conductive materials for batteries, pigment for plastics, electric wire covering, additives for rubber, etc.. In these applications, hydrophilic carbon must maintain its high purity. In this study magnetic separation, froth flotation and ultrasonic treatment were employed to remove impurities from the low-grade hydrophilic carbon black. As results, the ash, iron and sulphur content of product decreased to less than 0.01wt.%, 0.0lwt.% and 0.3wt.% respectively, and the surface area of product was about 930 $m^2$/g.

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Total value recovery in the copper smelting and refining operations

  • Kim Joe. Y.;Kong Bong S.
    • 한국지구물리탐사학회:학술대회논문집
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    • 2003.11a
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    • pp.590-597
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    • 2003
  • Processing and smelting of copper containing sulphide concentrates result in the accumulation of impurities into various process streams. All primary copper smelters and refineries around the world produce significant amounts of slag, dust, sludge, residues and others, which contain copper and precious metals. The recovery of these valuable metals is essential to the overall economics of the smelting process. Physical, chemical and mineralogical characterization of particular slag and Cottrell dusts from primary smelters and $Dor\'{e}$ furnace (TBRC) slag and Pressure Leached Anode slimes from a copper refinery have been carried out to understand the basic behind the recovery processes. Various process options have been evaluated and adapted for the treatment of slag from different smelting furnaces and Cottrell dusts as well as the intermediate products from copper refineries. Besides the hydro- or pyro-metallurgical treatments, the above mentioned physical separation options such as magnetic, gravity separation, flotation and precipitation flotation processes have been successfully identified and adapted as the possible process options to produce a Cu-rich or precious metal-rich concentrates for in-house recycling and other valued by-product for further treatment. The results of laboratory, pilot plant and production operations are presented, and incorporation of several alternative flowsheet is discussed in this paper.

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MINERAL PROCESSING and COPPER EXRACTIVE METALLURGY Complete Metal Recovery

  • Kim, J.Y.
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2003.10a
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    • pp.22-34
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    • 2003
  • Processing and smelting of copper containing sulphide concentrates result in the accumulation of impurities into various process streams. All primary copper smelters and refineries around the world produce significant amounts of slag, dust, sludge, residues and others, which contain copper and precious metals. The recovery of these valuable metals is essential to the overall economics of the smelting process. Physical, chemical and mineralogical characterization of particular slag and Cottrell dusts from primary smelters and Dore furnace (TBRC) slag and Pressure Leached Anode slimes from a copper refinery have been carried out to understand the basic behind the recovery processes. Various process options have been evaluated and adapted for the treatment of slag from different smelting furnaces and Cottrell dusts as well as the intermediate products from copper refineries. Besides the hydro- or pyre-metallurgical treatments, the above mentioned physical separation options such as magnetic, gravity separation, flotation and precipitation flotation processes have been successfully identified and adapted as the possible process options to produce a Cu-rich or precious metal-rich concentrates for in-house recycling and other valued by-product for further treatment. The results of laboratory, pilot plant and production operations are presented, and incorporation of several alternative flowsheet is discussed in this paper.

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Comparative Study on Removal Characteristics of Disinfection By-products by Air Stripping and Flotation Processes (탈기와 부상 공정에 의한 소독부산물의 제거특성에 관한 비교 연구)

  • Cha, Hwa-Jeong;Won, Chan-Hee;Lee, Kang-Hag;Oh, Won-Kyu;Kwak, Dong-Heui
    • Journal of Korean Society of Environmental Engineers
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    • v.38 no.9
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    • pp.513-520
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    • 2016
  • It is well known that volatile compounds including disinfection by-products as well as emissive dissolved gas in water can be removed effectively by air stripping. The micro-bubbles of flotation unit are so tiny as microns while the diameter of fine bubbles applied to air stripping is ranged from hundreds to thousands of micrometer. Therefore, the micro-bubbles in flotation can supply very wide specific surface area to transfer volatile matters through gas-liquid boundary. In addition, long emission time also can be gained to emit the volatile compound owing to the slow rise velocity of micro-bubbles in the flotation tank. There was a significant difference of the THMs species removal efficiency between air stripping and flotation experiments in this study. Moreover, the results of comparative experiments on the removal characteristics of THMs between air stripping and flotation revealed that the mass transfer coefficient, $K_La$ showed obvious differences. To overcome the limit of low removal efficiency of dissolved volatile compounds such as THMs in flotation process, the operation range of bubble volume concentration is required to higher than the operation condition of conventional particle separation.

Convergence Process for the Removal of Heavy Metals in the Abandoned Mine (휴폐광산의 중금속제어를 위한 융합공정 개발)

  • Dho, Hyonseung
    • Journal of the Korea Convergence Society
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    • v.7 no.1
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    • pp.155-160
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    • 2016
  • The convergence process utilized both leaching and ion exchange techniques has been investigated for the heavy metals removal in the abandoned mine of Chungyang Province, Korea. The contaminated soil samples by heavy metals from Samkwang mine were analysed by statistical analyses. The highly contaminated soils was initially separated by the flotation process. The selectivity indices were increased with increasing flotation reagents. The selectivity of separation was then improved by the use of both leaching and ion exchange processes in order to extract the heavy metals. The results of this study showed that the higher the sulfuric acid concentration, the leaching rate of heavy metals was increased. The lecheate then was removed by the ion exchange method. The anticipating results might imply that convergence process utilized both leaching and ion exchange techniques would somehow apply for the removal of heavy metals in the abandoned mine.

Improvement of Activated Sludge Dewaterability by Electro-flotation (전해부상을 이용한 활성슬러지의 탈수성 향상)

  • Choi, Young-Gyun;Park, Byung-Ju;Park, Min-Jung;Kim, Yun-Jung;Chung, Tai-Hak
    • Journal of Korean Society of Water and Wastewater
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    • v.20 no.5
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    • pp.677-684
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    • 2006
  • Electro-flotation(EF), a novel sludge thickening method, could improve the dewaterability of activated sludge. The gas(microbubbles) generated during EF decreased the solid-liquid separation time below 1/5 of the time required for gravity sedimentation. In addition, over 90% of the sludge volume reduction could be achieved by EF although the settling characteristics of the sludge was very poor. The SRF(specific resistance to filtration) of the thickened sludge by EF was much lower than that of the sludge thickened by gravity sedimentation. The SRF of the thickened sludge decreased exponentially with increase of gas generation rate of the EF system. Gas generation rate could be controlled by varying the current density of the electrode. Degasing of the microbubbles by vigorous mixing of the thickened sludge layer deteriorated the dewaterability of the sludge. Therefore, it is obvious that the gas bubbles entrapped in the thickened sludge play a key role in the observed dewaterability improvement.

Recent Developments in Plastic-Plastic Separation Techniques (폐(廢)플라스틱의 선별기술(選別技術) - 국내자원(國內資源)의 유효이용(有效利用)을 위한 처리(處理) 및 회수기술동향조사(回收技術動向調査)(3) -)

  • Oh, Jae-Hyun;Kim, Mi-Sung;Shin, Hee-Duck;Kang, Jung-Ho;Min, Ji-Won
    • Resources Recycling
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    • v.16 no.4
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    • pp.47-60
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    • 2007
  • Plastic supply and recycling are increasingly becoming matters of social concern. In our country, Extended Producer Responsibility(EPR) system has been adopted in 2003 to expand recycle and reuse of waste resources at producer side, and due to expansion of the EPR system, amount of the mixed plastic waste generation has been drastically increased. Plastic-plastic separation is most fundamental technique to achieve effective plastic recycling. This paper reviews recent developments in plastic-plastic separation techniques and describe future tasks. The mechanisms of each separation which contain gravity separation, electrostatic separation, flotation, and separation of automotive shredder residue are described, and commercial scale and lab-scale results are introduced.