• Title/Summary/Keyword: Flotation process

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Evaluation of Recyclability of Fibrous Raw Materials from Scums in Papermaking Process (제지공정 scum에서의 섬유상 원료 재이용성 평가)

  • Kang, Kwang-Ho;Kim, Hyoung-Jin
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.44 no.6
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    • pp.58-69
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    • 2012
  • As the meaning of dictionary terminology, scum refers to a layer of impurities that accumulates at the surface of a liquid. In papermaking process, scum indicates the floated solid waste generated by a flotation process during the primary wastewater treatment. In this study, different kinds of stocks and scums collected from newspaper, liner, tissue and fine paper were analysed in details. The purpose of this study was firstly to demonstrate the composition characteristics of different sources of scum, secondly the analysis of environmental hazardous materials, and thirdly the evaluation of reutilization ability of fibrous materials from collected scum. As mentioned the meaning of solid waste, scum was actually differ from the waste sludge in sources, compositions and recycling abilities. In the same manner of waste paper, the sludge which is generated within onsite of papermaking processes would be reused as a raw material. The general compositions of scum from waste water were mainly inorganic ash materials, fine fibre fractions, recycled fibre debries, and ink particles. If the scum is able to reuse as fibrous additives in papermaking process, it could contribute to the savings of running costs in both the subsidiaries of fibrous material and the solid waste treatment with even small quantity.

Flotation for Recycling of a Waste Water Filtered from Molybdenite Tailings (몰리브덴 선광광미 응집여과액 재활용을 위한 부유선별 특성)

  • Park, Chul-Hyun;Jeon, Ho-Seok;Han, Oh-Hyung;Kim, Byoung-Gon;Baek, Sang-Ho;Kim, Hak-Sun
    • Journal of the Mineralogical Society of Korea
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    • v.23 no.3
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    • pp.235-242
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    • 2010
  • Froth flotation using the residual water in the end of flotation process has been performed through controlling of pH. IEP (isoelectric point) of molybdenite and quartz in distilled water was below pH 3 and pH 2.7, respectively and the stabilized range was pH 5~10. In case of a suspension in reusing water, zeta potential of molybdenite decreased to below -10 mV or less at over pH 4 due to residual flocculants. As result of pH control, flotation efficiency in the alkaline conditions was deteriorated by flocculation, resulting from expanded polymer chain, ion bridge of the divalent metal cations ($Ca^{2+}$), and hydrophobic interactions between the nonpolar site of polymer/the hydrophobic areas of the particle surfaces. However, the weak acid conditions (pH 5.5~6) improved the efficiency of flotation as hydrogen ions neutralize polymer chains and then weakened its function. In cleans after rougher flotation, the Mo grade of 52.7% and recovery of 90.1% could be successfully obtained under the conditions of 20 g/t kerosene, 50 g/t AF65, 300 g/t $Na_2SiO_3$, pH 5.5 and 2 cleaning times. Hence, we developed a technique which can continuously supply waste water filtered from tailings into the grinding-rougher-cleaning processes.

A study on treatment of emulsified oil waste water in vessels by electrochemical treatment system (전기화학적 처리장치에 의한 유화된 선저폐수의 처리에 관한 연구)

  • Kwon K. S.;Jeong H. J.;Lee B. H.
    • Journal of the Korean Society for Marine Environment & Energy
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    • v.6 no.3
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    • pp.45-53
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    • 2003
  • Discharging untreated bilge to the ocean is a cause of marine pollution. In general, bilge water contains free and/or emulsified forms of oil. Free form of oil can easily be separated by gravimetric flotation and/or proper filtration processes. However, those simple physicochemical processes could not separate emulsified oil without adding proper chemicals. Electrolytic flotation is one of promising technologies able to fulfill the effluent standard requirement, which is below 15 ppm of oil content. In this research, Electrochemical process consisting of electrochemical flotation basin was studied for the treatment of emulsified oil. In order to estimate, the effectiveness of oil separation equipment influent concentration of oil and HRT(Hydraulic retention time) were considered. Also, lab-scale electrochemical process was designed and operated in the condition of various HRT, current density, and electrode gap. Through the research, following results were obtained. From the experiment of bench scale electrochemical treatment process, it was demonstrated that the emulsified oil was treated effectively and the removal efficiency of emulsified oil from wastewater was increased with HRT and current density.

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Effect of Fatty Acid and Non-ionic Surfactant on the Deinkability of Mixed Recovered Paper (혼합폐지의 탈묵효율에 미치는 지방산과 비이온성 계면활성제의 영향)

  • Seo, Jin Ho;Choi, Do Chim;Ryu, Jeong Yong;Chung, Sung Hyun
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.2
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    • pp.34-41
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    • 2015
  • Recovered paper has been widely used as a main raw material of papermaking in Korea. Recycling of recovered paper helps to reduce production cost and preserve an environment. To recycle recovered paper efficiently, de-inking is a key process in recycling mills. De-inking process would be affected by various influencing factors such as the type of de-inking agent, mixed ratio of recovered paper, season, and process conditions. In this study, fatty acid and nonionic surfactant were used as the de-inking agent in froth-flotation process of mixed recovered paper. De-inking properties of mixed recovered paper were investigated according to the addition level of each chemical. Nonionic surfactant had a small effect on de-inking efficiency of mixed recovered paper due to decreased reject. As the additional level of fatty acid increases, fragmented ink particles increased and then optical properties of recycled paper decreased because fragmented ink particles adsorbed onto the fiber surface.

The Evaluation of Scum Recyclability from Waste Sludge in Linerboard Mills (라이너지 제조공정 탈수 슬러지의 scum 재이용 가능성 평가)

  • Kang, Kwang-Ho;Kim, Hyoung-Jin
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.40 no.3
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    • pp.42-47
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    • 2008
  • For the purpose of reduction of production cost in the industrial papermaking process, the use of waste paper has been more and more increased as a fibrous raw material, and the closed system of white water became closed more than ever. "Scum" indicates the floated sludge by a flotation during primary wastewater treatment process in paper mills. If the scum is used as the raw material, it could reduce both the raw material and solid waste treatment cost with even small quantity. In this study, the element survey and the toxicity measurement was carried out for recycling scum. A load factor of stock preparation process in paper mills was measured by somerville screen. Physical properties of paper sheet containing the accepted scum from the stock of AOCC or KOCC were evaluated. The result of this study shows that recycling scum has potential to be used in paper making system. It also might be able to reduce the required energy used by the pressing or drainage process, the raw material cost, and solid waste treatment cost due to the recycling of scum.

Operation and Diagnosis of DAF Water Treatment Plant at Highly Turbid Raw Water (고탁도시 DAF 정수장의 운영 및 진단)

  • Kwon, Soon-Buhm;Ahn, Hyo-Won;Kang, Jun-gu;Son, Byong-Yong
    • Journal of Korean Society of Water and Wastewater
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    • v.18 no.2
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    • pp.191-200
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    • 2004
  • DAF process has been designed considering raw water quality characteristics in Korea. Although direct filtration is usually operated, DAF is operated when the freshwater blooms occut or raw water turbidity become high. Pre-sedimentation iS prepared in case when raw water turbidity is very high by rainstorms. A main feature of this plant is that the operation mode can be changed (controlled) based on the characteristics of raw water to optimize the effluent quality and the operation costs. Treatment capacity (surface loading rate) and efficiency of DAF was found to be better than conventional sedimentation process. Moreover, low-density particles (algae and alum flocs) are easily separated while it is difficult to remove in sedimentation. One of the main concerns in adoption of DAF (Dissolved Air-Flotation) process is a high raw water turbidity problem. That is, DAF is not adequate for raw water, which is more turbid than 100NTU. In order to avoid this problem, pre-sedimentation basins are prepared in DAF plant to decrease the turbidity of DAF influent. For simulation of the actual operation, bench and full-scale tests were performed for highly turbid water conditions. Consequently, DAF process coupled with sedimentation is suggested that pre-sedimentation with optimum coagulation prior to DAF would be appropriate.

Total value recovery in the copper smelting and refining operations

  • Kim Joe. Y.;Kong Bong S.
    • 한국지구물리탐사학회:학술대회논문집
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    • 2003.11a
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    • pp.590-597
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    • 2003
  • Processing and smelting of copper containing sulphide concentrates result in the accumulation of impurities into various process streams. All primary copper smelters and refineries around the world produce significant amounts of slag, dust, sludge, residues and others, which contain copper and precious metals. The recovery of these valuable metals is essential to the overall economics of the smelting process. Physical, chemical and mineralogical characterization of particular slag and Cottrell dusts from primary smelters and $Dor\'{e}$ furnace (TBRC) slag and Pressure Leached Anode slimes from a copper refinery have been carried out to understand the basic behind the recovery processes. Various process options have been evaluated and adapted for the treatment of slag from different smelting furnaces and Cottrell dusts as well as the intermediate products from copper refineries. Besides the hydro- or pyro-metallurgical treatments, the above mentioned physical separation options such as magnetic, gravity separation, flotation and precipitation flotation processes have been successfully identified and adapted as the possible process options to produce a Cu-rich or precious metal-rich concentrates for in-house recycling and other valued by-product for further treatment. The results of laboratory, pilot plant and production operations are presented, and incorporation of several alternative flowsheet is discussed in this paper.

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MINERAL PROCESSING and COPPER EXRACTIVE METALLURGY Complete Metal Recovery

  • Kim, J.Y.
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2003.10a
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    • pp.22-34
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    • 2003
  • Processing and smelting of copper containing sulphide concentrates result in the accumulation of impurities into various process streams. All primary copper smelters and refineries around the world produce significant amounts of slag, dust, sludge, residues and others, which contain copper and precious metals. The recovery of these valuable metals is essential to the overall economics of the smelting process. Physical, chemical and mineralogical characterization of particular slag and Cottrell dusts from primary smelters and Dore furnace (TBRC) slag and Pressure Leached Anode slimes from a copper refinery have been carried out to understand the basic behind the recovery processes. Various process options have been evaluated and adapted for the treatment of slag from different smelting furnaces and Cottrell dusts as well as the intermediate products from copper refineries. Besides the hydro- or pyre-metallurgical treatments, the above mentioned physical separation options such as magnetic, gravity separation, flotation and precipitation flotation processes have been successfully identified and adapted as the possible process options to produce a Cu-rich or precious metal-rich concentrates for in-house recycling and other valued by-product for further treatment. The results of laboratory, pilot plant and production operations are presented, and incorporation of several alternative flowsheet is discussed in this paper.

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