• Title/Summary/Keyword: Flexible tool

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Development of Flexible Tool for Curved Surface Finishing (곡면 다듬질용 유연공구 개발)

  • 조성산;유용균;이승영
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.7
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    • pp.141-146
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    • 2000
  • A flexible tool is developed for automatic finishing of curved surfaces without any complicated control technique on three-axes machining center. The tool is made of thermosetting polyurethane elastomer on the surface of which aluminum oxide abrasives are mounted. Performance and durability of the tool are examined by finishing ball-end milled surfaces of high-alloyed tool steel. It is demonstrated that the tool removes cusp successfully without changing overall surface shape in relatively short time.

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Determination of Flexible Tool Path in Curved Surface Finishing Based on Contact Analysis (곡면 다듬질에서 접촉해석에 근거한 유연공우 경로 설정)

  • Cho, Sung-San;Lee, Seung-Yeong;Ryu, Yong-Kyoon
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.11
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    • pp.69-74
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    • 2000
  • Roughness of curved surfaces finished with flexible tools depends on the tool/work contact pressure and area. In this study, non-Hertzian closely conforming elastic contact theory is employed to analyze the tool/work contact and to generate a tool path producing a constant pressure at initial contact points. Finishing experiments on curved surfaced are conducted using the tool path. For comparison, curved surface finishing is also performed along the tool path producing a constant tool/work interference depth. It is demonstrated that the tool path of constant contact pressure improves the finished surface roughness.

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Characteristics of Tool Wear and Surface Roughness using for Hybrid Lubrication in Micro-Milling Process of Flexible Fine Die (플렉서블 양각금형의 마이크로 밀링가공에서 하이브리드 윤활공정에 따른 공구마멸과 표면조도 특성)

  • Kim, Min-Wook;Ryu, Ki-Teak;Kang, Myung-Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.6
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    • pp.30-36
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    • 2013
  • An FFD(flexible fine die) is an embossed mold that consists of a thin plate ranging from 0.6 to 3 mm in thickness. FFDs are primarily used for cutting LCD films and F-PCB sheets. In the high-speed micro-milling process of flexible fine dies, the lubrication and cooling of the cutting edges is very important from the aspect of eco machining and cutting performance. In this paper, a comparative study of tool wear and surface roughness between cutting fluid and hybrid lubrication for eco-machining of FFD was conducted for processes of high-speed machining of highly hardened material (STC5, HRC52). Especially, the incorporated fluid method for eco machining, in which the cutting performances can be simultaneously measured, was introduced. The machining results show that hybrid lubrication, instead of conventional cutting fluid, leads to excellent tool wear and surface roughness and represents the proper conditions for eco micro-machining of flexible fine dies.

Saving Tool Cost in Flexible Manufacturing Systems: Optimal Processing Times and Routing Mix (유연생산시스템에서 절삭공구 비용절감을 위한 가공시간과 경로배합 최적화)

  • Kim, Jeong-Seop
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2004.05a
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    • pp.475-478
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    • 2004
  • Tool costs can comprise a significant part of the total operating costs of Flexible Manufacturing Systems. We address the problem of determining the optimal processing times of individual operations and routing mix in FMSs with multiple routes for each part type in order to minimize tool cost, subject to meeting a throughput constraint for each part type. The problem is formulated as a nonlinear program superimposed on a closed queueing network of the FMSs under consideration. Numerical examples reveal the potential of our approach for significant saving in tool costs.

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Saving Tool Costs in Flexible Manufacturing Systems: Optimal Processing Times and Routing Mix (유연생산시스템에서 절삭공구 비용절감을 위한 가공시간과 경로배합 최적화)

  • Kim, Jeong seob
    • Journal of Korean Institute of Industrial Engineers
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    • v.30 no.4
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    • pp.328-337
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    • 2004
  • Tool costs can comprise a significant part of the total operating costs of Flexible Manufacturing Systems. We address the problem of determining the optimal processing times of individual operations and routing mix in FMSs with multiple routes for each part type in order to minimize tool cost, subject to meeting a throughput constraint for each part type. The problem is formulated as a nonlinear program superimposed on a closed queueing network of the FMSs under consideration. Numerical examples reveal the potential of our approach for significant saving in tool costs.

A Study on CNC Machine Tool Wear using AE Sensor (AE 센서를 이용한 CNC 공작기계의 절삭공구 마모에 관한 연구)

  • 정수일;정재수;김광태
    • Proceedings of the Safety Management and Science Conference
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    • 2000.05a
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    • pp.241-248
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    • 2000
  • Increased complexity of products and their manufacturing processing demans higher quality control and monitoring than ever before. Therefore, flexible automatization or flexible manufacturing systems (FMS) offer numerous advantages over alternative manufacturing methods. In this state, a in-process monitoring is one of the important flexible automation system. And as use of NC and CNC machine tool has been increasing, cutting work has automating and it is necessary to develop the automatic production system combined a couple of machine tool. Thus, in this paper to search examination it can measure the tool wear and the tool life and can be more practical research subject.

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A Study on CNC Machine Tool Wear using AE Sensor (AE 센서를 이용한 CNC 공작기계의 절삭공구 마모에 관한 연구)

  • 정재수;김광태;정수일
    • Journal of the Korea Safety Management & Science
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    • v.2 no.3
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    • pp.185-195
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    • 2000
  • Increased complexity of products and their manufacturing processing demans higher quality control and monitoring than ever before. Therefore, flexible automatization or flexible manufacturing systems (FMS) offer numerous advantages over alternative manufacturing methods. In this state, a in-process monitoring is one of the important flexible automatino system. And as use of NC and CNC machine tool has been increasing, cutting work has automating and it is necessary to develop the automatic production system combined a couple of machine tool. Thus, in this paper to search examination it can measure the tool wear and the tool life and can be more practical research subject.

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In-Line Manufacturing Tool Using Linear Belt Source Evaporation for Large Size Lighting OLED and Flexible OLED

  • Hwang, Chang-Hun
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08a
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    • pp.91-94
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    • 2007
  • We introduce the inline type mass production tool for the large size lighting OLEDs and flexible OLEDs. The manufacturing tool includes the linear belt source what is new concept for the organic deposition processes and the deposition operation combines directly to the encapsulation operation in a tool. The linear belt source evaporation in deposition processes is performed during the substrate transferring to innovatively improve the productivity in manufacturing.

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Coupled Flexible Multi-Body Dynamics and Controller Analysis of Machine Tool (공작기계의 유연 다물체 동역학 및 제어기 연계해석)

  • Kim, Dong-Man;Kim, Dong-Hyun;Park, Kang-Kyun;Choi, Hyun-Chul
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.307-312
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    • 2010
  • In this study, advanced computational technique for mechatronic analysis has been developed for the efficient design and test of typical machine tool models. Flexible multi-body dynamic (FMBD) analysis method combined with motion controller including control logics is used to simulate typical operation conditions. The present FMBD machine tool model is composed of flexible column structure, rigid body spindle, vertical motion guide (arm) and screw elements. Driving motor clement with rotating degree-of-freedom is interconnected and governed by the designed Matlab Simulink control logic, and then the position of the spindle is feedback into the control logic. It is practically shown from the results that the investigation of designed machine tools with controller can be effectively conducted and verified.

Estimation of Anti-vibration Glove Performance Considering the Vibration Characteristic of Power Tool through Development of Flexible Palm Adapter (Flexible Palm 어댑터의 개발을 통한 동력 공구의 진동 특성을 고려한 방진장갑의 성능 평가)

  • Song, Chi-Mun;Jang, Han-Kee;Hong, Seok-In;Chai, Jang-Bom
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.2
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    • pp.217-224
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    • 2009
  • This study aims to show the guideline to select optimal anti-vibration gloves for specific power tools to prevent hazardous vibration to human body. It is most desirable for the correct evaluation of handtransmitted vibration form the power tool handle to measure the acceleration between the handle surface and the hand palm as recommended in ISO 5349-1. First, the accurate acceleration measurement device was developed of which the thickness and weight were less than 6 mm and 12 g respectively so that it can be placed between the handle and the palm without any inconvenience during the measurement. Finally, using the device we estimated anti-vibration glove performances considering the frequency characteristics of generated vibration by the power tool.