• 제목/요약/키워드: Flexible manufacturing system

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A Model for Computer-Aided Process Planning System in Flexible Manufacturing Systems

  • Kang, Young-Sig;Hahm, Hyo-Joon;Rim, Suk-Chul;Kim, Seung-Baum
    • 품질경영학회지
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    • 제22권1호
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    • pp.188-204
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    • 1994
  • Most of computer-aided process planning(CAPP) systems have been developed to automate the process planning function. In this paper, we describe an analytical model for a CAPP system in order to improve the performance of production system in flexible manufacturing systems(FMSs) for computer intergrated manufacturing(CIM) architecture. This paper proposes an optimal process planning that minimizes the load time by minimizing the cycle time and the number of workstations using Kang and Hahm's heuristic approach so as to improve the performance of production system under the batch production of discrete products. We also perform simulation using SIMAN language to campare the line utilization of each for various product types. The proposed algorithm can be implemented in existing FMSs for on-line control of product quantity using programmable logic controllers(PLC) and communication devices.

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유연생산시스템의 효율적 운용을 위한 지능적 기법의 적용에 관한 연구 (Application of Intelligent Technique for the Efficient Operation of the Flexible Manufacturing System)

    • 한국경영과학회지
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    • 제24권2호
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    • pp.1-15
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    • 1999
  • This research involves the development and evaluation of a work flow control model for a type of flexible manufacturing system(FMS) called a flexible flow line(FFL). The control model can be considered as a kind of hybrid intelligent model in that it utilizes both computer simulation and neural network technique. Training data sets were obtained using computer simulation of typical FFL states. And these data sets were used to train the neural network model. The model can easily incorporate particular aspects of a specific FFL such as limited buffer capacity and dispatching rules used. It also dynamically adapts to system uncertainty caused by such factors as machine breakdowns. Performance of the control model is shown to be superior to the random releasing method and the Minimal Part Set(MPS) heuristic in terms of machine utilization and work-in-process inventory level.

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MES 시스템을 이용한 생산 및 출하 신뢰성 향상에 관한 연구 (A Study on Improving the Production and Shipment Using MES System)

  • 조중현;배병곤;양광모;유충열;강경식
    • 대한안전경영과학회지
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    • 제9권2호
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    • pp.113-122
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    • 2007
  • Recently, the strategy of the age of limitless competition for existence of manufacturing company appears for the enhancement of productivity through the automatic system, the reduction for the cost for standardization and the decision making process for the information system. Especially the critical success factors in manufacturing company can be summarized for the establishment of production visibility through the production management, material & work-in-process management, the establish of the flexible manufacturing system for the changed order priority and the establish of the quality system for improvement of product and process quality. The existing production management systems supply only simple information about production results on real time, can delay quick decision making. And it can prevent acquiring the information about various customer needs and the communication problems with other systems. In this paper, it will show MES system, a solution for the problems of existing production management systems. And through a case study of D company, it will reveal improvement effect on shipment error using MES system and economic analysis for MES itself.

생산시스템에서의 물류시스템 기술분석 (Technical Analysis of Material Handling System in Production System)

  • 김동훈
    • 연구논문집
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    • 통권26호
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    • pp.57-68
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    • 1996
  • Recently, a lot of researches on material handling system are actively studied for realization of FA(Factory Automation), FMS(Flexible Manufacturing System) and CIM(Computer Integrated Manufacturing). Management and application of material handling system are precondition technologies playing an important part in integration of production system including manufacturing. assemhly, and inspection cell. In this paper, the general situation of automation technology is investigated and technology level is analyzed in comparision with an advanced country. And the operation trend and part of material handling system including AS/RS, AGV, and Conveyor, are studied. And also technologies related to material handling system in the inside and outside of the country are studied.

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유연생산시스템에서 혼합할당규칙에 의한 일정계획에 관한 연구 (A Study on Scheduling by Mixed Dispatching rule in Flexible Manufacturing Systems)

  • 이동진;노인규
    • 산업경영시스템학회지
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    • 제21권47호
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    • pp.35-45
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    • 1998
  • Scheduling problem in Flexible Manufacturing Systems(FMS) is complex because of various situation of Manufacturing Systems. Especially, in case of short-term scheduling demanding high efficiency, low cost at short-period, efficient scheduling is a serious problem. To solve this problem, many dispatching rules are developed. But, it leave much to be desired, because real situation in shop floor is complex and real-time scheduling is needed in real manufacturing shop floor. In this paper, search algorithm that allocate different dispatching rules to each machine is presented to complement lack of dispatching rule and develop practical real-time scheduling system. The search algorithm is described in detail. First, algorithm detect machine breakdown, evaluate each dispatching rule. dispatching rules for each machine meeting performance criteria are ranked. The algorithm selects new dispatching nile for bottleneck machine. The effectivenes and efficiency of the mixed dispatching rule and search algorithm is demonstrated.

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FMS도입의 경제적 타당성 평가 (Economic Evaluation Method for Introduction of FMS)

  • 김진수
    • 산업경영시스템학회지
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    • 제18권35호
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    • pp.157-164
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    • 1995
  • FMS(Flexible Manufacturing System) is an automatic manufacturing system coincided with pursue of flexibility, productivity, and reliability. It is effective means to prove tje needs of market changes in view of production, This study is carried out to provide a economical evaluation methods of introduction for FMS in domestic corporations using PB, ARR, NPV and IRR.

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Design and Implementation of a Wearable LED Display Device

  • Shin, Seung-Hyeok
    • 한국컴퓨터정보학회논문지
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    • 제20권10호
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    • pp.7-13
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    • 2015
  • Wearable device, next generation smart device, is consistently growing. The flexible display will be a kind of display in the wearable device. The flexible display technology is now evolving with end-user requirement such as portability and easy installation. Previous wearable display products still have some difficulties in manufacturing and in flexibility whole device. But it can be a flexible display with LED device and utilized in commercial area. In this paper, we propose a driver to control the LED display and implement a flexible LED display system.

생산현장의 유연성 및 다양성을 지원하기 위한 설비정보 수집 시스템의 설계 (Design of Information Acquisition System for Equipments on Shop Floor)

  • 이재경;이승우;남소정;박종권
    • 대한기계학회논문집A
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    • 제35권1호
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    • pp.39-45
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    • 2011
  • 제품에 따라 상이한 생산공정과 각 공정에서 발생하는 다양한 정보를 관리하는 제조실행시스템(MES) 구현을 위해서는 제조 시스템의 특성을 고려한 데이터 수집 시스템(Data Acquisition System)이 필요하다. 본 논문에서는 작업지시부터 작업실적보고 사이에서 발생하는 생산현장 정보를 실시간으로 수집하고 처리하여 MES 에 제공하는 설비정보 수집 시스템을 소개한다. 제안 시스템은 다양한 설비 정보를 실시간으로 처리하는 데이터 파서 모듈, 이를 작업실적정보로 생성하는 데이터 맵퍼 모듈, 생성된 작업실적정보를 상위 시스템인 MES, ERP 에 제공하는 SOA 기반 데이터 연동 모듈로 구성된다. 시스템의 시범적용 결과, 설비나 공정의 추가, 변경에도 쉽게 재구성 가능하고 유지보수가 용이하였다.

유연생산시스템에서 절삭공구 비용절감을 위한 가공시간과 경로배합 최적화 (Saving Tool Cost in Flexible Manufacturing Systems: Optimal Processing Times and Routing Mix)

  • 김정섭
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 2004년도 춘계공동학술대회 논문집
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    • pp.475-478
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    • 2004
  • Tool costs can comprise a significant part of the total operating costs of Flexible Manufacturing Systems. We address the problem of determining the optimal processing times of individual operations and routing mix in FMSs with multiple routes for each part type in order to minimize tool cost, subject to meeting a throughput constraint for each part type. The problem is formulated as a nonlinear program superimposed on a closed queueing network of the FMSs under consideration. Numerical examples reveal the potential of our approach for significant saving in tool costs.

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유연생산시스템에서 절삭공구 비용절감을 위한 가공시간과 경로배합 최적화 (Saving Tool Costs in Flexible Manufacturing Systems: Optimal Processing Times and Routing Mix)

  • 김정섭
    • 대한산업공학회지
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    • 제30권4호
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    • pp.328-337
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    • 2004
  • Tool costs can comprise a significant part of the total operating costs of Flexible Manufacturing Systems. We address the problem of determining the optimal processing times of individual operations and routing mix in FMSs with multiple routes for each part type in order to minimize tool cost, subject to meeting a throughput constraint for each part type. The problem is formulated as a nonlinear program superimposed on a closed queueing network of the FMSs under consideration. Numerical examples reveal the potential of our approach for significant saving in tool costs.