• 제목/요약/키워드: Flank face

검색결과 46건 처리시간 0.215초

Type 316LN 스테인리스강의 절삭특성과 가공 변질층 (Cutting Characteristics and Deformed Layer of Type 316LN Stainless Steel)

  • 오선세;이원
    • 대한기계학회논문집A
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    • 제28권2호
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    • pp.196-205
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    • 2004
  • The cutting characteristics and the deformed layer of nitrogen(N)-added type 316LN stainless steel were comparatively investigated to type 316L stainless steel. The cutting force, the surface roughness(Ra) and the tool wear in face milling works were measured with cutting conditions, and the deformed layers were obtained from micro-hardness testing method. The cutting resistance of type 316LN was similar to type 316L in spite of its high strength. The surface roughness of type 316LN was superior to type 316L for all the cutting conditions. In particular, in the high cutting speed above 345m/min, the surface roughness of the two stainless steels was closely same. The deformed layer thickness of the two stainless steels was generated in the 150$\mu\textrm{m}$-300$\mu\textrm{m}$ ranges, and its value of type 316LN was lower than that of type 316L. This is due to the high strength properties by nitrogen effect. It was found that type 316LN was higher in the tool wear than that type 316L, and flank wear was dominant to crater wear. In face milling works of type 316LN steel, tool wear is regarded as a important problem.

티타늄 합금의 밀링가공에서 평 엔드밀의 헬릭스각과 경사각의 영향 분석 (Analysis on the Effects of Tool Rake Angle and Helix Angle of a Flat End-mill in the Milling of Ti-alloy)

  • 예동희;구준영;박영군;김정석
    • 한국생산제조학회지
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    • 제24권5호
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    • pp.508-513
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    • 2015
  • In this study, the effect of the helix angle and rake angle of a flat end-mill in the milling of titanium alloy was investigated. Tool shape parameters such as helix angle and rake angle affect the cutting force, cutting zone temperature, vibration, and chip flow mechanism, which in turn determine tool life, surface integrity, and dimensional accuracy of the milling process. To investigate the effect of the helix and rake angles, a certain range of parameters was selected, and three-dimensional tool models were generated for finite element analysis (FEA) for each case. The cutting force and pressure on the tool flank face and rake face were investigated by FEA. Further, several tool models were proposed for machining tests. The cutting force characteristics were investigated by the machining tests.

승용차 부품의 정면밀링가공시 공구마모 및 표면거칠기 특성에 관한 연구 (A Study on Characteristics of Tool Wear and Surface Roughness in Face Milling of Automobile Parts)

  • 김성일;오성훈;문상돈;김태영
    • 한국자동차공학회논문집
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    • 제4권5호
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    • pp.223-230
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    • 1996
  • The quality and productivity in machining automobile parts are influenced by various factors such as cutting conditions, vibration, and used tool. To improve the quality and productivity of the automobile parts(torsion beam), lots of research on the evaluation of tool life and control of surface roughness has been required. Therefore, the width of flank wear, cutting force, and surface roughness are monitored to analyse the characteristics of tool wear and surface roughness at different tools. This experimental investigation is mainly focused on the characteristics of the tool wear, tool life and surface roughness in multi-insert milling of automobile parts(torsion beam) by using uncoated tungsten carbide tool(WC), TiN coated tool, and cermet tool.

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초음파 진동 부가에 의한 인코넬의 선삭가공 (Ultrasonic Vibration Machining of Inconel)

  • 박명호
    • 대한기계학회논문집A
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    • 제27권3호
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    • pp.357-362
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    • 2003
  • Recently, the demand for advanced technology of high precision and high efficiency processing of hard materials such as inconel is increasing with progress of industrial goods. However, the machinability of inconel is very inferior to the other conventional industrial materials and the machining technology for inconel involves many problems to be solved in machining accuracy, machining efficiency, etc. Therefore it is needs to establish the machining technology. The purpose of this study is to develop an advanced ultrasonic vibration machining technology for inconel, using the 60KHz and 75KHz high frequency, amplitude about 8${\mu}{\textrm}{m}$ and 4${\mu}{\textrm}{m}$, respectively. As the result, this new ultrasonic vibration machining is reasonable and suitable for the high efficient. accuracy machining method of inconel.

고경도 금형강의 고속절삭 가공시 CBN공구의 인선형태 변화에 따른 공구수명 평가에 관한 연구

  • 문상돈;오성훈;김태영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.927-931
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    • 1997
  • In process of the finish face milling of the hardended STD11 steel(H /sab r/ c50,55) by CBN tool, the optimum tool shape is suggested,which can minimize the tool fracture and by chipping by impact. The obtained results are as follows. (1) The optimal chamfer angel was about 25 .deg. , and the suitable chamfer width was 0.2mm. (2) The nose radius of tool was most excellent at 1.2mm in the viewpoint of tool wear and surface roughness. (3) Wear speed was effected by sintering method of CBN tool B.U.E

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물림조건에 따른 경화강의 절삭저항 특성에 관한 연구 (A Study on the Cutting Resistance Characteristics of Hardended Steel according to Engagement Condition)

    • 한국생산제조학회지
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    • 제5권3호
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    • pp.58-65
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    • 1996
  • This thesis is concerned with the study on the characteristics of the cutting resistance occurring in finish machining of hardened steels such as carbon tool steel and alloy tool steel by a ceramic tool with nose radius. For the purpose, the shape of cutting cross-section made at nose part of the tool was analyzed geometrically and the wear mechanism on the flank face of the ceramic tool is investigated. In order to investigate the characteristics of cutting resistance two categories of cutting conditions are suggested, along with geometrical analysis. One category includes the conventional cutting parameters such as feed and depth of cut, another containing new cutting parameters of thickness of cut and width of cut etc. Thickness of cut width of cut and area of undeformed chip section formed by the condition of engagement between workpiece and cutting tool are determined as the function of feed, depth of cut and nose radius of cutting too, And an effective approach angle is determined by depth of cut and nose radius.

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기계가공 최적화를 위한 가이드시스템에 관한 연구 (A Study on Guide System for Optimization of Machining Process)

  • 최종근;양민양
    • 한국정밀공학회지
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    • 제6권4호
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    • pp.71-83
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    • 1989
  • The optimization in the machining process has been a long-standing goal of the manufacturing community. The optimization is composed of two main subjects;one is to select an optimum cutting condition, and the other is to detect the emergency situation and take necessary actions in real-time base. This paper proposes a reliable and practical guide system whose purpose is the optimization of cutting conditions, and the detection of tool failure in the machining process. The optimal cutting conditions are determined through the estimation of tool wear rate and the establishment of access- ible field from the measured cutting temperature and force. Tool breakage is detected by the normal force component acting on minor flank face extracted from on-line sensed feed force and radial force. In experiments, the proposed guide system has proved availability for the decision of reliable cutting conditions for the given tool-work system and the detection of tool breakage in ordinary cutting environments.

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Usefulness of V-Y Advancement Flap for Defects after Skin Tumor Excision

  • Kwon, Ki Hyun;Lee, Dong Gwan;Koo, Su Han;Jo, Myoung Soo;Shin, Heakyeong;Seul, Jung Hyun
    • Archives of Plastic Surgery
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    • 제39권6호
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    • pp.619-625
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    • 2012
  • Background After skin tumor excision on the face, extremities, or trunk, the choice of treatment for a skin defect is highly variable. Many surgeons prefer to use a local flap rather than a skin graft or free flap for small- or moderately-sized circular defects. We have used unilateral or bilateral V-Y advancement flaps, especially on the face. Here we evaluated the functional and aesthetic results of this technique. Methods All of the patients were pathologically diagnosed with squamous cell carcinoma (SCC), basal cell carcinoma (BCC), or malignant melanoma or premalignant lesion (Bowen's disease). Thirty-two patients underwent V-Y advancement flap repair (11 unilateral and 21 bilateral) from January 2007 to June 2011. We analyzed the patients' age and satisfaction, and location and size of defect. The patients were followed up for 6 months or more. Results There were 22 women and 10 men. The ages ranged from 47 to 93 years with a mean age of 66 years. The causes were SCC in 15 cases, BCC in 13 cases, malignant melanoma in 1 case, Bowen's disease in 2 cases, and another cause in 1 case. The tumor locations were the face in 28 patients, and the scalp, upper limb, and flank each in one patient. All of the flaps survived and the aesthetic results were good. Postoperative recovery was usually rapid, and no complication or tumor recurrence was observed. Conclusions The V-Y advancement flap is often used not only for facial circular defects but also for defects of the trunk and extremities. Its advantages are less scarring and superior aesthetic results as compared with other local flap methods, because of less scarification of adjacent tissue and because it is an easy surgical technique.

Micro Cutting of Tungsten Carbides with SEM Direct Observation Method

  • jung, Heo-Sung
    • Journal of Mechanical Science and Technology
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    • 제18권5호
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    • pp.770-779
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    • 2004
  • This paper describes the micro cutting of wear resistant tungsten carbides using PCD (Poly-Crystalline Diamond) cutting tools in performance with SEM (Scanning Electron Microscope) direct observation method. Turning experiments were also carried out on this alloy (V50) using a PCD cutting tool. One of the purposes of this study is to describe clearly the cutting mechanism of tungsten carbides and the behavior of WC particles in the deformation zone in orthogonal micro cutting. Other purposes are to achieve a systematic understanding of machining characteristics and the effects of machining parameters on cutting force, machined surface and tool wear rates by the outer turning of this alloy carried out using the PCD cutting tool during these various cutting conditions. A summary of the results are as follows: (1) From the SEM direct observation in cutting the tungsten carbide, WC particles are broken and come into contact with the tool edge directly. This causes tool wear in which portions scrape the tool in a strong manner. (2) There are two chip formation types. One is where the shear angle is comparatively small and the crack of the shear plane becomes wide. The other is a type where the shear angle is above 45 degrees and the crack of the shear plane does not widen. These differences are caused by the stress condition which gives rise to the friction at the shear plane. (3) The thrust cutting forces tend to increase more rapidly than the principal forces, as the depth of cut and the cutting speed are increased preferably in the orthogonal micro cutting. (4) The tool wear on the flank face was larger than that on the rake face in the orthogonal micro cutting. (5) Three components of cutting force in the conventional turning experiments were different in balance from ordinary cutting such as the cutting of steel or cast iron. Those expressed a large value of thrust force, principal force, and feed force. (6) From the viewpoint of high efficient cutting found within this research, a proper cutting speed was 15 m/min and a proper feed rate was 0.1 mm/rev. In this case, it was found that the tool life of a PCD tool was limited to a distance of approximately 230 m. (7) When the depth of cut was 0.1 mm, there was no influence of the feed rate on the feed force. The feed force tended to decrease, as the cutting distance was long, because the tool was worn and the tool edge retreated. (8) The main tool wear of a PCD tool in this research was due to the flank wear within the maximum value of $V_{max}$ being about 260 $\mu\textrm{m}$.

요양시설 노인의 피부건강상태 및 피부수분 관련 요인에 관한 연구 (A Study on Skin Health Status and Related Factors of Skin Hydration in Institutionalized Elderly)

  • 원종순;한애경;이종숙
    • 성인간호학회지
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    • 제21권6호
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    • pp.678-690
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    • 2009
  • Purpose: This study was performed to identify skin health status and the factors influencing skin hydration in the institutionalized elderly. Methods: The subjects were 139 elders living in 2 nursing homes in Seoul. Data for skin health status were collected by measurement of skin hydration, sebum, trans-epidermal water loss and pH using Corneometer, Sebumeter, Tewameter and Skin pH-meter on face, flank, arm and leg. Baseline data were collected by a structured questionnaire. The data were analyzed by SPSS/WIN 12.0 program. Results: Skin hydration and pH were relatively low especially on arms and legs but sebum and TEWL were not low, relatively. There were significant differences in skin health status according to gender, smoking, alcohol intake, and bath cleanser. There was significant positive correlation between skin-hydration and bath-time, TEWL and bath-frequency. Smoking, bath-cleanser, bath-time. pH and gender were identified as the significant influencing factors of skin hydration. Conclusion: Smoking, bath-time and pH need to be considered as important control factors for increasing skin health status in the institutionalized elderly.

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