• Title/Summary/Keyword: Flame spray

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Fabrication of Graphite-Ni Composite Powders and Effect of Thermal Spray Coating Parameters on Mechanical and Microstructural Properties (Graphite-Ni계 분말의 제조 및 용사 코팅 특성에 미치는 공정변수의 영향)

  • Kwon Joon-Chul;Cho Mun-Kwan;Kim Il-Ho;Hong Tae-Whan;Kweon Soon-Yong;Lee Young-Geun;Park Soon-Wook;Ur Soon-Chul
    • Journal of Powder Materials
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    • v.12 no.2 s.49
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    • pp.136-145
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    • 2005
  • Graphite-Ni composite powders were synthesized by mechanical alloying(MA) and spray drying(SD). Fabricated powders as well as commercial graphite-Ni powders were thermally sprayed on mild steel substrates using high velocity oxygen fuel (HVOF) thermal spray process and flame thermal spray process. The effects of several process parameters on related properties in thermally sprayed coatings have been investigated and correlated with microstructures in this study. The results indicated that the desired properties can be obtained when commercial powders were applied using HVOF process, while coating properties in case of MA powder application were inferior to those in HVOF process in so far. However, it is suggested that property enhancement can be obtained if the fraction of hexagonal graphite phase can be increased in mechanically alloyed powders.

Combustion and Spray Characteristics of Jet in Crossflow in High-Velocity and High-Temperature Crossflow Conditions (고온고속기류 중에 수직 분사되는 액체제트의 연소 및 분무특성)

  • Yoon, Hyun Jin;Ku, Kun Woo;Kim, Jun Hee;Hong, Jung Goo;Park, Cheol Woo;Lee, Choong Won
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.1
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    • pp.67-74
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    • 2013
  • A jet in a crossflow (JICF) has been extensively studied because of its wide applications in technological systems, including fuel injection into a ram-combustor. However, in the case of insufficient mixing performance of the liquid jet into the crossflow, the flame in a ram-combustor is unstable. In this study, the nonuniform flame and combustion instabilities due to lack of mixing performance were experimentally investigated. By performing correlations to predict the penetration height and break-up point, the spray and mixing characteristics of JICF have been studied. In particular, the improved correlations of penetration height are proposed in two distinctive domains depending on the X/d location of the crossflow.

Ignition of ceiling insulation depending on working condition of Sprinkler head in underground parking lot fire (지하주차장 화재 시 스프링클러헤드 작동 여부에 따른 천장 위 단열재의 발화 여부)

  • Kim, Seo-Young;Kong, Ha-Sung
    • The Journal of the Convergence on Culture Technology
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    • v.8 no.1
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    • pp.461-468
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    • 2022
  • This study is focused on the ignition of ceiling insulation depending on working condition of Sprinkler head in underground parking lot fire. When temperature changes of same point were measured depending on sprinkler's working condition, in Scenario 1, inner temperature at border of spray applied material(SP-2) of ceiling part near the fire and ceiling insulation(blowing polystyrene) was 658.27℃ and its which inner maximum temperature is higher than 427℃ which is the ignition point of ceiling insulation(blowing polistyrene), so it was observed that flame is ignited on the ceiling insulation and spread fire. In scenario 2, Inner fire temperature at border of spray applied material(SP-2) and ceiling insulation(blowing polystyrene) near the fire was 53.10℃ and it was lower than ignition point so it was observed that flame was not ignated on the ceiling insulation. As a result, it was foreseen that possibility of ignition on the ceiling insulation depending on working condition of sprinkler.

Spray Characteristics of the Oxidizer-rich Preburner Injector in High Pressure Environments (로켓 산화제 과잉 예연소기용 분사기의 고압 분무특성 연구)

  • Yang, Joon-Ho;Choi, Seong-Man
    • Journal of the Korean Society of Propulsion Engineers
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    • v.12 no.2
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    • pp.48-56
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    • 2008
  • In the rocket preburner, oxidizer-rich combustion with liquid oxygen and kerosene is very challenging work. The key factor of stable flame is good mixing and that is controlled by the injector performance. We have studied spray characteristics of the oxidizer-rich rocket preburner injector in high pressure environments. The injector is composed of fuel orifices, oxidizer orifices and cooling skirt with liquid oxygen. By using this apparatus, we have taken photographs and measured Sauter mean diameter with changing ambient pressure from 0 to 30 kgf/cm2[g]. Droplet diameter is measured by the image processing technique. From the test results, we could understand spray characteristics of the oxidizer-rich preburner injector and this result could be applied to the development of the oxidizer rich preburner system.

Effect of Injector Cooling on Ignition of Cryogenic Spray (분사기 냉각이 초저온 분무의 점화에 미치는 영향)

  • Kim, Do-Hun;Lee, Jin-Hyuk;Koo, Ja-Ye
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.40 no.3
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    • pp.222-229
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    • 2012
  • The cooling of a injector effects on the vapor pressure of cryogenic oxidizer spray, and it decides the phase transition point at the ignition process, when the combustion chamber pressure increases drastically. The phase transition of oxidizer spray affects the ignition characteristics, and several ignition tests with the LOx/$GCH_4$ uni-element coaxial swirl injector was performed in the different initial temperatures of oxidizer injector, in order to investigate the effect of injector cooling on the ignition transient characteristics. At the transition point of oxidizer phase, where the combustion chamber pressure increased over the LOx vapor pressure, the temporary quenching phenomenon of the flame occurred. The lower temperature of chilled down injector and tubing tends to move up the phase transition earlier.

Computational Analysis of the Effects of Spray Parameters and Piston Shape on Syngas-Diesel Dual-Fuel Engine Combustion Process

  • Ali, Abubaker Ahmed M.M.;Kabbir, Ali;Kim, Changup;Lee, Yonggyu;Oh, Seungmook;Kim, Ki-seong
    • Journal of ILASS-Korea
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    • v.23 no.4
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    • pp.192-204
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    • 2018
  • In this study, a 3D CFD analysis method for the combustion process was established for a low calorific value syngas-diesel dual-fuel engine operating under very lean fuel-air mixture condition. Also, the accuracy of computational analysis was evaluated by comparing the experimental results with the computed ones. To simulate the combustion for the dual-fuel engine, a new dual-fuel chemical kinetics set was used that was constituted by merging two verified chemical kinetic sets: n-heptane (173 species) for diesel and Gri-mech 3.0 (53 species) for syngas. For dual-fuel mode operations, the early stage of combustion was dominated by the fuel burning inside or near the spray plume. After which, the flame propagated into the syngas in the piston bowl and then proceeded toward the syngas in the squish zone. With the baseline injection system and piston shape, a significant amount of unburned syngas was discharged. To solve this problem, effects of the injection parameters and piston shape on combustion characteristics were analyzed by calculation. The change in injection variables toward increasing the spray plume volume or the penetration length were effective to cause fast burning in the vicinity of TDC by widening the spatial distribution of diesel acting as a seed of auto-ignition. As a result, the unburned syngas fraction was reduced. Changing the piston shape with the shallow depth of the piston bowl and 20% squish area ratio had a significant effect on the combustion pattern and lessened the unburned syngas fraction by half.

Experimental Validation on Performance of Waste-heat-recovery Boiler with Water Injection (물분사 폐열회수 보일러의 효용성에 대한 실험적 검증)

  • Jaehun Shin;Taejoon Park;Hyunseok Cho;Junsang Yoo;Seoksu Moon;Changeon Lee
    • Journal of ILASS-Korea
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    • v.28 no.1
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    • pp.43-48
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    • 2023
  • The waste-heat-recovery boiler with water spray (HR-B/WS) applies the heat exchange between the inlet air and exhaust gas with the water spray into the inlet air. The evaporation of water in the inlet air promotes heat recovery from the exhaust gas so that thermal efficiency can be improved by the enhanced condensing effect. The NOx emission can also be reduced by lowering the flame temperature due to the dilution effect of the water. In this study, the validity of this concept is examined by the practical boiler test performed with a 24 kW condensing boiler under the full load condition according to the water injection amount. The theoretical amount of water injection is calculated under the assumption of full evaporation of the sprayed water, which is calculated as 50 g/min. Since the injected water cannot evaporate fully in the actual system, the maximum water spray amount is set as 100 g/min. The results showed that the water injection can increase the thermal efficiency up to 95.59% and reduce NOx and CO emissions simultaneously to 8.9 ppm and 35 ppm at 0% of O2. Although the heat energy loss increased due to the unevaporated water, the increase in water injection amount caused higher thermal efficiency due to the increased amount of the evaporated water.

High Temperature Ablation Behaviors of Multilayer Coated Stainless Steel (다층 코팅된 Stainless Steel의 고온 내삭마특성)

  • Choi, Kwangsu;Yang, Wonchul;Kim, Yeong joo;Park, Joon Sik;Kim, Min Kyu
    • Korean Journal of Materials Research
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    • v.28 no.3
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    • pp.135-141
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    • 2018
  • Stainless steel is being used in various industries such as automobile and aerospace for its cheap manufacturing cost and excellent mechanical properties. However, stainless steel failed to stably protect a specimen with a $Cr_2O_3$ protective layer at temperatures above $1000^{\circ}C$. Thus, improving the high temperature flame resistance of the specimen through additional surface coating was needed. In this study, multilayer coatings of YSZ and $Al_2O_3$ were performed on SUS 304 specimens using pack cementation coatings and thermal plasma spray. The multilayer coated specimen showed enhanced thermal properties due to the coated layers. The microstructures and phase stability are discussed together with flame conditions at $1350^{\circ}C$.

A Study on the Apparatus for Improving Boiler Efficiency (보일러의 효율향상(效率向上)을 위한 연소보조장치(燃燒補助裝置)에 관(關)한 연구(硏究) (연소실(練燒室) 모형(模型) 실험(實驗)))

  • Seoh, J.I.;Cho, J.H.;Lee, C.S.;Jo, J.C.
    • Solar Energy
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    • v.2 no.2
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    • pp.11-20
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    • 1982
  • This paper presents the experimental investigations of a system as a second treatment means to increase boiler efficiency and heat transfer from combustion gas to heating surfaces in the case of spray combustion. In order to reburn residual combustible components accelerate the burning rate of sprayed fuel droplets, improve the diffusion flame and delay the residence time of the flame, advice with slit type nozzles for spouting preheated supplementary air is used in this study. In the experiment, boiler efficiency and smoke concentration in the exhaust gas at given conditions are measured in both case of installing and not-installing device in the model of combustion chamber which was designed to be equipped with five surfaces. The results obtained in this experiment are as follows ; 1. The optimum values of air rate ${\lambda}$ are about 1.3 in both case. 2. The exhaust gas temperature in the case with device increases about $30{\sim}70^{\circ}C$ above that of the case without the device. 3. Boiler efficiency and reduction effect of smoke emissions are improved considerably.

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Method of Test for Combustion Instability and Control at Model Combustor of Supersonic Engine (초음속 엔진 모델 연소기에서의 연소불안정 및 제어 시험 기법)

  • Choi, Ho-Jin;Hwang, Yong-Seok;Jin, You-In;Park, Ik-Soo;Yoon, Hyun-Gull;Kang, Sang-Hun;Lee, Yang-Ji
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.111-115
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    • 2009
  • The method of test for observing the combustion instability and controling the instability actively by using secondary injection of fuel through flame stabilizer was studied by constructing model combustor of supersonic engine. The frequency of combustion instability was detected by measuring the pressure of combustor using pressure sensor and by optical sensing of flame intensity. Electro-magnetic valve was adopted as actuator for active control and the characteristics of modulated fuel was studied by measured pressure of valve outlet and scattering signal of spray at secondary fuel injection.

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