• Title/Summary/Keyword: Flame retardant composites

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Thermal behavior of Flame Retardant Filled PLA-WF Bio-Composites

  • Choi, Seung-Woo;Lee, Byoung-Ho;Kim, Hyun-Joong;Kim, Hee-Soo
    • Journal of the Korean Wood Science and Technology
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    • v.37 no.2
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    • pp.155-163
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    • 2009
  • This study examined the thermal stability of PLA-WF bio-composites. Wood flour (WF)-filled PLA bio-composites were reinforced with the flame retardants, Melamine pyrophosphate (MPP), resorcinol bis (diphenyl phosphate) (RDP) and zinc borate (ZB). The flame retardant was compounded with PLA and natural biodegradable filler. The thermal properties of the biodegradable polymer and bio-composites reinforced with the flame retardant were measured and analyzed by DSC, DMA and TGA. The results showed that the flame retardant-reinforced biodegradable bio-composite exhibited improved thermal properties.

A Review on the Flammability and Flame Retardant Properties of Natural Fibers and Polymer Matrix Based Composites

  • Prabhakar, M.N.;Shah, Atta Ur Rehaman;Song, Jung-Il
    • Composites Research
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    • v.28 no.2
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    • pp.29-39
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    • 2015
  • Natural fibers reinforced polymer composites are being used in several low strength applications. More research is going on to improve their mechanical and interface properties for structural applications. However, these composites have serious issues regarding flammability, which are not being focused broadly. A limited amount of literature has been published on the flame retardant techniques and flammability factor of natural fibers based polymer matrix composites. Therefore, it is needed to address the flammability properties of natural fibers based polymer composites to expand their application area. This paper summarizes some of the recent literature published on the subject of flammability and flame retardant methods applied to natural fibers reinforced polymer matrix composites. Different factors affecting the flammability, flame retardant solutions, mechanisms and characterization techniques have been discussed in detail.

High Flame Retardancy and High-strength of Polymer Composites with Synergistically Reinforced MOSw and EG

  • Kim, Chowon;Lee, Jinwoo;Yoon, Hyejeong;Suhr, Jonghwan
    • Composites Research
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    • v.35 no.5
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    • pp.359-364
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    • 2022
  • Polymers are inherently vulnerable to flame, which limits their application to various high-tech industries. In addition, environmental regulations restrict the use of halogen-based flame retardants which has best flame-retardant effect. There are inorganic flame retardants and phosphorous flame retardants as representative non-halogen-based flame retardants. However, high content of flame retardants is required to impart high flame retardancy of the polymers, and this leads to a decrease in mechanical properties. In this research, a new approach for inorganic flame retardant-based polymer composites with high mechanical properties and flame retardancy was suggested. Inorganic flame retardants called as magnesium oxysulfate whisker (MOSw) were used in this research. MOSw can extinguish fire by releasing water and non-combustible gases when exposed to flame. In addition, they have reinforcing effect when added into the polymer with its high aspect ratio. Expandable graphite (EG) was used as a flame-retardant supplement by helping to form a more dense char layer. Through this research, it is expected that it can be applied to various industries requiring flame retardancy such as automobile, and architecture by replacing halogen-based flame polymer composites.

A Study on Flame Retardant Treatment on Bamboo Nonwoven Fabric and Manufacturing of Sandwich Structure Composites (대나무 섬유의 난연화 및 샌드위치 구조 복합재료 제조연구)

  • Lee, Dong-Woo;Prabhakar, M.N.;Song, Jung-Il
    • Composites Research
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    • v.33 no.6
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    • pp.408-414
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    • 2020
  • The present engineering sector focused on the sandwich composites and almost covered all engineering fields because of decent mechanical properties with a lightweight structure. It mainly consists of high strength fiber skin and porous structure core like corrugated, honeycomb, balsa wood, and foams which is playing a pivotal role in weight reduction. Recently researchers attention grabbed by Natural fiber sandwich composites due to biodegradability, renewable, low-cost, and environmentally friendly. However special focus is highly needed towards the flammability behavior of natural fibers used as reinforcement for composites. Herein, for the first time, the flame retardant natural fiber sandwich composite was fabricated by using flame retardant treated bamboo fabric and vinyl ester via the VARTM process. The impact of flame retardant treated bamboo fabric on mechanical and flame retardant properties were studied. The results concluded that the fabricated bamboo sandwich composites show structurally lightweight with significant mechanical strength and feasibility with respect to the flame.

A Study on Composites of Ethylene-Vinyl Acetate Copolymer and Ethylene-Propylene-Diene Rubber with Aluminum Hydroxide as a Fire Retardant

  • Lee, Yu Jun;Lee, Su Bin;Jung, Jae Young;Lee, Dam Hee;Cho, Ur Ryong
    • Elastomers and Composites
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    • v.51 no.2
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    • pp.93-98
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    • 2016
  • The composites of EVA/EPDM including aluminum trioxide (ATH) as a fire retardant were manufactured for the purpose of improving low temperature property and flame resistance in the rubbery materials. The ratio of EVA to EPDM didn't affect the flame resistance of the rubber composites. The addition of ATH resulted in increase of the flame resistance. In the evaluation of the cold resistance, the increasing EPDM content showed enhancement of cold resistance in the composites due to increasing low Tg EPDM. It was found out that tensile strengths of the composites showed a maximum value at 100 phr of ATH by reinforcing effect, but a minimum value at 200 phr of ATH owing to slippage between the flame retardant by the external stress. In the measurement of solvent resistance in tetrahydrofuran, the increasing ATH content yielded enhancement of solvent resistance by reducing swelling of the composite, and increasing EPDM content also resulted from increase of the solvent resistance by reduction of polarizability as well as increase of crosslink in the composites.

Effect of Eco-friendly Inorganic Flame Retardants on Mechanical and Flame-Retardant Properties of EPDM Compound

  • Do, Jong Hwan;Kim, Do Young;Seo, Kwan Ho
    • Elastomers and Composites
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    • v.55 no.1
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    • pp.40-45
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    • 2020
  • In this study, the mechanical and flame-retardant properties of ethylene-propylene-diene-termonomer (EPDM) based rubber compounds and various other environmentally friendly inorganic flame retardants were investigated. Alumina trihydrate (ATH) and magnesium hydroxide (MDH) were used as inorganic flame retardants. The mechanical properties after thermal oxidation aging and the flame-retardant properties of the EPDM compounds were measured using a moving die rheometer, a universal testing machine, a compression set, and a UL 94 V flammability test. We focused on how the properties were affected by the type and amount of flame retardants. The results demonstrated that the optimal mechanical and flame-retardant V-0 grade properties were obtained at an ATH content of 200 phr.

Flame Retardancy & Mechanical Properties of Mixed Waste $Plastic/Mg(OH)_{2}$ Composites Reinforced with PUB Powder (PUB 분말이 충전된 혼합폐플라스틱/$Mg(OH)_{2}$ 복합소재의 난연성 및 기계적 특성)

  • Jung, Ki-Chang;Song, Jong-Hyeok
    • Journal of the Korean Society of Safety
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    • v.21 no.1 s.73
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    • pp.65-71
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    • 2006
  • Flame retardancy and mechanical properties of polyolefinic mixed waste plastics/filler composites were investigated by using inorganic flame retardant(magnesium hydroxide) and PUB(polyurethane block) powder generated from cryogenic insulation process. All composites were obtained by extrusion and after compression molding. The effect of PUB powder on the properties of the composites was studied by tensile and izod impact test, morphology studies and flammability as LOI and UL94 vertical burning test and smoke density. The objective of this work is to obtain good mechanical properties from recycled PP composites with $Mg(OH)_{2}/PUB$ powder as fillers and optimum cost-performance balance, in addition to flame retardant characteristics.

Study on Mechanical Properties and Flame Retardancy of Polypropylene Based Self-reinforced Composites (폴리프로필렌 기반 자기강화 복합재료의 기계적물성 및 난연성 연구)

  • Lee, Dong-Woo;Park, Seung-Bhin;Song, Jung-Il
    • Composites Research
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    • v.30 no.3
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    • pp.223-228
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    • 2017
  • The article explains about development of flame retardant self-reinforced composites (FR-SRC) through compression molding technique by utilizing Polypropylene (PP), Ammonium polyphosphate (APP) and chitosan. The effect of APP and chitosan on mechanical, thermal and flame retardant properties in FR-SRC were studied. The mechanical strength of FR-SRC is enhanced than Pure SRC. However, the strength is decreased significantly with increasing the concentration of both flame retardant fillers. But comparison, chitosan filled FR-SRC is stronger than APP filled FR-SRC. In case of flame retardancy, APP is more effective than chitosan. These results can be applicable to provide light weight and recyclable flame retardant self-reinforced composites for automobile and packaging industries, etc.

Study on the Improvement of Flame Retardancy of Bamboo Fiber Using Eco-Friendly Liquid Flame Retardant (친환경 액상 난연제를 이용한 대나무섬유의 난연화 연구)

  • Dong-Woo, Lee;Maksym, Li;Jung-il, Song
    • Composites Research
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    • v.35 no.6
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    • pp.456-462
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    • 2022
  • Since natural fibers are highly flammable, it is not easy to make them flame retardant. In this study, a liquid flame retardant based on phytic acid, APTES, and Thiourea, which are flame retardant candidates derived from nature, was prepared and its performance was verified through flame retardant treatment and flame retardancy evaluation of bamboo fibers. When a liquid flame retardant is used, it is possible to treat a large amount of natural fibers with flame retardant treatment. Nine types of flame-retardant treated bamboo fibers were prepared according to the Taguchi design of experiment method. Thereafter, vertical burning test and microcalorimeter test were performed for flame retardancy evaluation, and the surface of natural fibers before and after flame-retardant treatment was compared using scanning electron microscope. The results show that phytic acid has a significant effect on improving the flame retardancy of natural fibers. Through microstructure analysis, it was assumed that the phytic acid helps flame retardant to uniformly adhere to the surface of natural fibers. If such research results are utilized, it is possible to make a large amount of natural fibers high flammability in an eco-friendly way, which is expected to be advantageous for the application of prototypes.

Evaluation of Mechanical Performance and Flame Retardant Characteristics of Biomass-based EVA Composites using Intumescent Flame Retardant Technology

  • Park, Ji-Won;Kim, Hoon;Lee, Jung-Hun;Jang, Seong-Wook;Kim, Hyun-Joong
    • Journal of the Korean Wood Science and Technology
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    • v.46 no.2
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    • pp.189-201
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    • 2018
  • Intumescent system is a highly effective flame retardant technology that takes advantage of the mechanism of foaming and carbonization. In order to materialize Intumescent system, it is necessary to use reinforcement material to improve the strength of the material. In this study, we used kenaf as a natural fiber to manufacture intumescent/EVA (ethylene vinyl acetate) composites to improve mechanical and flame retardant performance. Finally two materials with different particle shape are applied to one system. Therefore, the influence factors of the particles with different shapes on the composite material were analyzed based on the tensile test. For this purpose, we have used the tensile strength analysis model and confirmed that it can only act as a partial strength reinforcement due to weak binding force between the matrix and particles. In the combustion characteristics analysis using cone calorimeter and UL 94, the combustion characteristics were enhanced as the content of Intuemscent was increased. As the content of kenaf increased, combustion characteristics were strengthened and carbonization characteristics were weakened. Through the application of kenaf, it can be confirmed that elastic modulus improvement and combustion characteristics can be strengthened, which confirmed the possibility of development of environmentally friendly flame retardant materials.