• Title/Summary/Keyword: Flame Synthesis

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Synthesis and Characterization of Non-halogen Type Phosphorus-Based Flame Retardants (비할로겐형 phosphate계 난연제의 합성 및 특성결정)

  • Han, Young Gyun;Min, Seong Kee;Park, Chan Young
    • Elastomers and Composites
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    • v.49 no.4
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    • pp.313-322
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    • 2014
  • Among many types of flame retardants, the most available halogen-containing flame retardants were put under environmental restrictions in their use, so non-halogen type phosphorus-based flame retardants have come into the spotlight. When added to resins, flame retardants commonly bring about thermal degradation and decrease in mechanical properties of resins. Studies of new flame retardants were carried out in an attempt to minimize degradation of physical properties and require enough flame retardancy. In this study, three types of non-halogen phosphorus-based flame retardants were synthesized with diaryl alkyl phosphate esters, aromatic phosphate esters and phosphonium nitron flame retardants, which were then identified for the synthesis and thermal properties by gas chromatography (GC), IR and thermal gravimetric analysis (TGA).

Synthesis of a Novel Nitrogen-Phosphorus Flame Retardant Based on Phosphoramidate and Its Application to PC, PBT, EVA, and ABS

  • Nguyen, Congtranh;Kim, Jin-Hwan
    • Macromolecular Research
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    • v.16 no.7
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    • pp.620-625
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    • 2008
  • A novel nitrogen-phosphorus compound, diphenyl piperazine-1,4-diylbis(methylphosphinate)(DPPMP) was synthesized via a two step reaction and its flame retarding efficiency as a single component additive was investigated. The success of synthesis was confirmed by FTIR and $^1H$ and $^{31}P$ NMR analysis. The product was mixed with polycarbonate (PC), poly(butylene terephtalate) (PBT), ethylene-vinyl-acetate copolymer (EVA), and acrylonitrile-butadiene-styrene copolymer (ABS). The flame-retarding efficiency was evaluated using the limiting oxygen index (LOI) and the UL-94 vertical test methods. The addition of DPPMP enhanced the flame retardancy of the polymers and the V-0 ratings were obtained for the polymers examined in this study at a loading of 7-30 wt%. The gas-phase flame retardancy mode of action was suggested for this material from the thermogrametry experiment results.

Studies on the Synthesis of Diphenylphenylamidophosphate for Flame retandant agents of EPS and It's the effect of Flame Retardandy and properties in panel production (방염스티로폴 약제 개발과 방염판넬 생산시 물성에 관한 연구)

  • Lee, Kwang-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.4 no.2
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    • pp.185-191
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    • 2001
  • Diphenylpropylamidophosphate(DPPAP) was synthesized as flame retardant for Expanded Polystyrene(EPS). Structure of DPPAP was investigated by the m, NMR, DSC. We make FR panels with EPS beads which treated with DPPAP and expanded by expand machines. FR panels were used in this study after formation by form machines and then cutting by cutting machines. The following conclusions were obtained: 1. The new synthetic agent was developed without the use of solvent such as pyridine or tertiary amine in the synthesis of DPPAP which served as flame retardant for EPS. 2. The flame retandancy effect of EPS treated with DPPAP was found excellent in LOI tests. 3. The properties of FR EPS panels treated with DPPAP did not difference.

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Flame Synthesis of Carbon Nanofibers using SUS304 Substrates (촉매금속 기판을 사용한 탄소나노섬유의 연소합성)

  • Lee, Gyo-Woo;Jurng, Jong-Soo;Hwang, JungHo
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1378-1383
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    • 2003
  • Synthesis of carbon nanofibers on a metal substrate by an ethylene fueled inverse diffusion flame was illustrated. Stainless steel plates were used for the catalytic metal substrate. The effects of radial distance and residence time of the substrate were investigated. The role of hydrocarbon composition in the fuel was also viewed. Nanofibers with a diameter range of 30-70 nm were found on the substrate. The carbon nanofibers were formed and grown in the region from 4 to 5.5 mm from the central axis of a flame outside of the visible flame front in the radial direction. The minimum residence time required for the formation of carbon nanofibers were about 20 seconds, and over 60 seconds were required for the full-scale growth. The characteristic time of the formation of carbon nanofibers was much shorter than that of the substrate temperature growth. In this study, the variation in hydrocarbon composition had no significant effect on the formation and growth of the carbon nanofibers.

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Synthesis and Process Development of Ultrafine Ti Powder by Sodium Flame Encapsulation Method (Sodium Flame Encapsulation 방법에 의한 초미립 Ti 분말 합성 및 공정개발)

  • Maeng, Deok-Yeong;Lee, Chang-Gyu;Kim, Heung-Hui
    • Korean Journal of Materials Research
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    • v.12 no.5
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    • pp.391-397
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    • 2002
  • Synthesis and process development of nano-size Ti powder by SFE(Sodium/halide Flame Encapsulation) method were investigated. Four concentric coflow burner was used and its flame configuration was $TiCl_4/Ar/Na/Ar$ in order from the center. Flame has been controlled by the various processing parameters such as temperature of burner and flow rates of both $TiCl_4$(g) precursor and Na(g). It was found that yellow-colored flame was shown in the flow rates of 70cc/min of $TiCl_4$(g) precursor and 2 $\ell$ /min of Na(g) which were regarded as optimum flame condition. The powders encapsuled by NaCl were produced having the average powder size of 250nm. The results of X-ray diffraction showed that powders from the optimized condition consisted of pure Ti and NaCl. TEM analysis confirmed that the several Ti powders of 20-100nm were encapsulated with NaCl. After removing sodium chloride by heat treatment, the spherical Ti powders with the size range of 80 to 150nm were obtained.

Formation and Growth Mechanisms of Flame-Synthesized Carbon Nanotubes and Nanofibers (화염합성 시의 탄소나노튜브와 나노섬유의 생성 및 성장 메커니즘)

  • Lee, Gyo-Woo;Jurng, Jong-Soo;Kang, Kyung-Tae;Hwang, Jung-Ho
    • Journal of the Korean Society of Combustion
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    • v.9 no.1
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    • pp.18-24
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    • 2004
  • Synthesis of carbon nanomaterials on a metal substrate by an ethylene fueled inverse diffusion flame was illustrated. Two stainless steel plates coated with $Ni(NO_3){_2}$ were folded with each other and used as a catalytic metal substrate. Carbon nanotubes and nanofibers with diameters of 20 - 60nm were found on the substrate. From the TEM-EDS analyses, most of the nanomaterials turned out to be Nicatalyzed. Carbon nanotubes were formed on the substrate in the region ranging from about 1,400K to 900K. The formation mechanisms of nanotubes and nanofibers were similar. The synthesis temperature of the nanofibers was lower than that of the nanotubes. The higher synthesis temperature of nanotubes might enhance the activity of the catalyst metal and produce more condensed carbons. The accumulated graphite layers led to form compartments to release the compressive stress in the layers. The growth of carbon nanotubes was bamboo-shaped showing compartments in the inside hollow. The distances between those compartments represented the growth rate that depended on the synthesis temperature.

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Synthesis of Carbon Nanotubes and Nanofibers on a Catalytic Metal Substrate by an Inverse Diffusion Flame (역확산화염과 촉매금속 기판을 이용한 탄소 나노튜브와 나노섬유의 연소합성)

  • Lee, Gyo-Woo;Jurng, Jong-Soo;Hwang, Jung-Ho
    • Journal of the Korean Society of Combustion
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    • v.7 no.4
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    • pp.21-28
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    • 2002
  • Synthesis of carbon nanotubes and nanofibers on a metal substrate by an ethylene fueled inverse diffusion flame was illustrated. Stainless steel plates were used for the catalytic metal substrate. Multi-walled carbon nanotubes and nanofibers with a diameter range of 30-80nm were found on the substrate. The temperature of the substrate played an important role in the formation of carbon nanotubes and nanofibers. The pathway to the nanotubes and nanofibers could be determined by the temperature history of the substrate.

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Effects of Catalyst Metal and Substrate Temperature on a Flame Synthesis of Carbon Nanomaterials (화염을 이용한 탄소나노튜브와 나노섬유의 합성에 미치는 촉매금속 및 기판온도의 영향)

  • Lee, Gyo-Woo;Jurng, Jong-Soo;Hwang, Jung-Ho
    • Journal of the Korean Society of Combustion
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    • v.8 no.2
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    • pp.27-33
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    • 2003
  • Synthesis of carbon nanomaterials on a metal substrate by an ethylene fueled inverse diffusion flame was illustrated. Stainless steel plates were used for the catalytic metal substrate. The effects of catalyst metal particles were investigated through $Fe(NO_3){_3}$ (ferric nitrate, nonahydrate) and $Ni(NO_3){_2}$ (nickel nitrate, hexahydrate). Carbon nanotubes and nanofibers with diameters of $30{\sim}70nm$ were found on the substrate for the case of using SUS304 substrates only and using them with metal nitrates. In case of using metal nitrates, due to the easy activation of the metal particles, the formation and growth of carbon nanomaterials were occurred in the lower temperature region than that of using SUS304 substrates only.

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Characterization of Iron Oxide Nanoparticles Synthesized by Flame Synthesis (화염법으로 제조된 산화철 나노입자의 특성평가)

  • Yang, Sang-Sun;Altman, Igor S.;Pikhitsa, Peter V.;Choi, Man-Soo
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1162-1165
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    • 2004
  • Size and crystalline phase changes of $Fe_{2}O_{3}$ nanoparticles formed in a $H_{2}/O_{2}$ flame have been investigated. At flame temperatures below $1350^{\circ}C$, the mean particle size increased monotonously with the distance from the burner edge; but in high-temperature flames above $1650^{\circ}C$, it suddenly decreased from 20 nm to ${\sim}3$ nm with the distance from the burner edge. The results of X-ray diffraction and HRTEM showed that this sudden reduction of the size of nanoparticles was accompanied by a partial phase transformation from ${\gamma}$-$Fe_{2}O_{3}$ into ${\alpha}$-$Fe_{2}O_{3}$. We suggest the structural instability due to ${\gamma}-$ to ${\alpha}-phase$ transformation as a mechanism for a rapid fragmentation of 20 nm particles into 3 nm ones.

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