• Title/Summary/Keyword: Fixed model test

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A Proposal for the Improvement Method of Order Production System in the Display Industry (디스플레이산업에서 수주생산방식의 개선 및 효율화 제고 방안)

  • Cho, Myong Ho;Cho, Jin Hyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.39 no.4
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    • pp.106-116
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    • 2016
  • MTO (Make to Order) is a manufacturing process in which manufacturing starts only after a customer's order is received. Manufacturing after receiving customer's orders means to start a pull-type supply chain operation because manufacturing is performed when demand is confirmed, i.e. being pulled by demand (The opposite business model is to manufacture products for stock MTS (Make to Stock), which is push-type production). There are also BTO (Build to Order) and ATO (Assemble To Order) in which assembly starts according to demand. Lean manufacturing by MTO is very efficient system. Nevertheless, the process industry, generally, which has a high fixed cost burden due to large-scale investment is suitable for mass production of small pieces or 'mass customization' defined recently. The process industry produces large quantities at one time because of the lack of manufacturing flexibility due to long time for model change or job change, and high loss during line-down (shutdown). As a result, it has a lot of inventory and costs are increased. In order to reduce the cost due to the characteristics of the process industry, which has a high fixed cost per hour, it operates a stock production system in which it is made and sold regardless of the order of the customer. Therefore, in a business environment where the external environment changes greatly, the inventory is not sold and it becomes obsolete. As a result, the company's costs increase, profits fall, and it make more difficult to survive in the competition. Based on the customer's order, we have built a new method for order system to meet the characteristics of the process industry by producing it as a high-profitable model. The design elements are designed by deriving the functions to satisfy the Y by collecting the internal and external VOC (voice of customer), and the design elements are verified through the conversion function. And the Y is satisfied through the pilot test verified and supplemented. By operating this make to order system, we have reduced bad inventories, lowered costs, and improved lead time in terms of delivery competitiveness. Make to order system in the process industry is effective for the display glass industry, for example, B and C groups which are non-flagship models, have confirmed that the line is down when there is no order, and A group which is flagship model, have confirmed stock production when there is no order.

Dislodgement resistance of modified resin-bonded fixed partial dentures utilizing tooth undercuts: an in vitro study

  • Doh, Re-Mee;Lee, Keun-Woo
    • The Journal of Advanced Prosthodontics
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    • v.1 no.2
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    • pp.85-90
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    • 2009
  • STATEMENT OF PROBLEM. Over the years, resin-bonded fixed partial dentures (RBFPDs) have gone through substantial development and refinement. Several studies examined the biomechanics of tooth preparation and framework design in relation to the success rate of RBFPDs and considered retention and resistance form essential for increase of clinical retention. However, these criteria required preparations to be more invasive, which violates not only the original intentions of the RBFPD, but may also have an adverse effect on retention due to loss of enamel, an important factor in bonding. PURPOSE. The object of this in vitro study was to compare the dislodgement resistance of the new types of RBFPDs, the conventional three-unit fixed partial denture, and conventional design of RBFPD (Maryland bridge). MATERIAL AND METHODS. Fifty resin mandibular left second premolars and second molars were prepared on dentiforms, according to the RBFPD design. After model fabrication (five group, n = 10), prostheses were fabricated and cemented with zinc phosphate cement. After cementation, the specimens were subjected to tensile loading at a cross head speed of 4 mm/min in a universal testing machine. The separation load was recorded and analyzed statistically using one-way analysis of variance followed by Duncan's multiple range test. RESULTS. Group V, the pin-retained RBFPDs, had the highest mean dislodgement resistance, whereas specimens of group II, the conventional RBFPDs, exhibited a significantly lower mean dislodgement resistance compared to the other 4 groups (P <.05). There were no significant differences between group I, III, and IV in terms of dislodgement resistance (P>.05). Group V had the highest mean MPa (N/$mm^2$) (P <.05). There was no significant difference between groups I, II, III and IV (P > .05). CONCLUSION. Within the limits of the design of this in vitro study, it was concluded that: 1. The modified RBFPDs which utilizes the original tooth undercuts and requires no tooth preparation, compared with the conventional design of RBFPDs, has significantly high dislodgement resistance (P < .05). 2. The modified RBFPDs which utilizes the original tooth undercuts and requires minimal tooth preparation, compared with the conventional FPDs, has significantly no difference in retention and dislodgement resistance)(P>.05). 3. The pin-retained FPDs showed a high dislodgement resistance compared to the conventional three-unit FPDs (P<.05).

Seismic Fragility of Bridge Considering Foundation and Soil Structure Interaction (교량기초 종류 및 지반-구조물 상호작용을 고려한 지진취약도 분석)

  • Kim, Sun-Jae;An, Hyo-Joon;Song, Ki-il
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.6
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    • pp.129-137
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    • 2020
  • In performing the structural analysis, the foundation is considered to be a fixed end as a plastic hinge model. In this study, the displacements of the foundation, pier, and shoe were compared when the foundation modeled as a fixed end, a shallow foundation constructed on bedrock of 2m depth, and a pile foundation constructed in the 10m to 20m depth of bedrock. The shear force was also compared, and the probability of damage was calculated and compared for the critical condition. When calculated as a fixed end, the displacement of the foundation converged to 0mm, but the shallow foundation built on the bedrock with a depth of 2m caused relatively displacement, and the pile foundation constructed to contact the bedrock with a depth of 18m caused a larger displacement. In addition, it was analyzed that the displacement of the foundation, which is the lower structure, affects the displacement of the super structure, but the difference in shear force applied to the foundation was insignificant in the three cases. There was no difference between the shallow foundation and the pile foundation in the influence on the displacement of the top of the pier, but there was a big difference from the analysis assuming as a fixed end.

Non-Reference P Frame Coding for Low-Delay Encoding in Internet Video Coding (IVC의 저지연 부호화 모드를 위한 비참조 P 프레임의 부호화 기법)

  • Kim, Dong-Hyun;Kim, Jin-Soo;Kim, Jae-Gon
    • Journal of Broadcast Engineering
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    • v.19 no.2
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    • pp.250-256
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    • 2014
  • Non-reference P frame coding is used to enhance coding efficiency in low-delay encoding configuration of Internet Video Coding (IVC), which is being standardized as a royalty-free video codec in MPEG. The existing method of non-reference P frame coding which was adopted in the reference Test Model of IVC (ITM) 4.0 adaptively applies a non-reference P frame with a fixed coding structure based on the magnitude of motion vectors (MVs), however, which unexpectedly degrades the coding efficiency for some sequences. In this paper, the existing non-reference P frame coding is improved by changing non-reference P frame coding structure and applying a new adaptive method using the ratio of the amount of generated bits of non-reference frames to that of reference frames as well as MVs. Experimental results show that the proposed non-reference P frame coding gives 6.6% BD-rate bit saving in average over ITM 7.0.

Path Loss Exponent Estimation for Indoor Wireless Sensor Positioning

  • Lu, Yu-Sheng;Lai, Chin-Feng;Hu, Chia-Cheng;Huang, Yueh-Min;Ge, Xiao-Hu
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.4 no.3
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    • pp.243-257
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    • 2010
  • Rapid developments in wireless sensor networks have extended many applications, hence, many studies have developed wireless sensor network positioning systems for indoor environments. Among those systems, the Global Position System (GPS) is unsuitable for indoor environments due to Line-Of-Sight (LOS) limitations, while the wireless sensor network is more suitable, given its advantages of low cost, easy installation, and low energy consumption. Due to the complex settings of indoor environments and the high demands for precision, the implementation of an indoor positioning system is difficult to construct. This study adopts a low-cost positioning method that does not require additional hardware, and uses the received signal strength (RSS) values from the receiver node to estimate the distance between the test objects. Since many objects in indoor environments would attenuate the radio signals and cause errors in estimation distances, knowing the path loss exponent (PLE) in an environment is crucial. However, most studies preset a fixed PLE, and then substitute it into a radio propagation loss model to estimate the distance between the test points; such method would lead to serious errors. To address this problem, this study proposes a Path Loss Exponent Estimation Algorithm, which uses only four beacon nodes to construct a radio propagation loss model for an indoor environment, and is able to provide enhanced positioning precision, accurate positioning services, low cost, and high efficiency.

Structural Analysis of Cheju-style Plastic Greenhouse Model for Crop Growing Based on the Wind Load (풍하중을 고려한 제주형 작물재배용 비닐하우스모델의 구조해석)

  • 민창식;김용호;권기린
    • Journal of Bio-Environment Control
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    • v.7 no.3
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    • pp.181-190
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    • 1998
  • An elastic analysis under wind load was performed for the double layered plastic greenhouse model developed particularly for minimizing damages under typhoons at Cheju Citrus Research institute in Seagipo city. General EVA film was used for the inner covering and the developed special film which would break the wind pressure down was used for the outer covering. The wind tunnel test showed this special film reduced the wind speed up to 86 to 98% under well controlled situation. Based on the elastic analysis performed in the study, the behavior of the greenhouse was changed significantly due to the boundary conditions. Not like other researchers before we applied dead load of the concrete support to the ground pipe and fixed support boundary conditions at the 4 corner pipes. The analysis shows that the greenhouse was lifted and pulled the pipe out of the ground due to the sucking wind pressure. The behavior of the greenhouse was quite similar to that one real greenhouse failure. Therefore, not only we need to find the realistic boundary conditions for the supports, but also need to find how to rest the pipe supports on the ground without economic loss.

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Earthquake-resistance Analysis of Piles Using Dynamic Winkler Foundation Model (동적 Winkler 보 모델을 이용한 말뚝의 내진해석)

  • 장재후;유지형;정상섬
    • Journal of the Korean Geotechnical Society
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    • v.18 no.2
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    • pp.39-49
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    • 2002
  • This paper describes a numerical method for pile foundation subjected to earthquake loading using dynamic Winkler foundation model. To verify the numerical method, shaking table tests were carried out. In shaking table tests, accelerations and pile bending moments were measured for single pile and pile groups with a spacing-to-diameter ratio of 2.5 under fixed input base acceleration. In numerical analysis, the input base and free field accelerations measured from shaking table tests were used as input base motions. Based on the results obtained, free field acceleration was magnified relative to input base acceleration, whereas pile head accelerations reduced relatively to free field acceleration for soil-pile interaction. Measured and predicted bending moments for both cases have maximum value within the distance 10cm(4d) from the pile top. However, there are some differences between the results of numerical analysis and shake table test below 10cm(4d) from the pile top.

Evaluation of marginal and internal gap of three-unit metal framework according to subtractive manufacturing and additive manufacturing of CAD/CAM systems

  • Kim, Dong-Yeon;Kim, Eo-Bin;Kim, Hae-Young;Kim, Ji-Hwan;Kim, Woong-Chul
    • The Journal of Advanced Prosthodontics
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    • v.9 no.6
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    • pp.463-469
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    • 2017
  • PURPOSE. To evaluate the fit of a three-unit metal framework of fixed dental prostheses made by subtractive and additive manufacturing. MATERIALS AND METHODS. One master model of metal was fabricated. Twenty silicone impressions were made on the master die, working die of 10 poured with Type 4 stone, and working die of 10 made of scannable stone. Ten three-unit wax frameworks were fabricated by wax-up from Type IV working die. Stereolithography files of 10 three-unit frameworks were obtained using a model scanner and three-dimensional design software on a scannable working die. The three-unit wax framework was fabricated using subtractive manufacturing (SM) by applying the prepared stereolithography file, and the resin framework was fabricated by additive manufacturing (AM); both used metal alloy castings for metal frameworks. Marginal and internal gap were measured using silicone replica technique and digital microscope. Measurement data were analyzed by Kruskal-Wallis H test and Mann-Whitney U-test (${\alpha}=.05$). RESULTS. The lowest and highest gaps between premolar and molar margins were in the SM group and the AM group, respectively. There was a statistically significant difference in the marginal gap among the 3 groups (P<.001). In the marginal area where pontic was present, the largest gap was $149.39{\pm}42.30{\mu}m$ in the AM group, and the lowest gap was $24.40{\pm}11.92{\mu}m$ in the SM group. CONCLUSION. Three-unit metal frameworks made by subtractive manufacturing are clinically applicable. However, additive manufacturing requires more research to be applied clinically.

Hydraulic model test for corrugated artificial reef stability (수리실험을 통한 요철형 인공어초 안정성 검토)

  • Baek, Seung Hwa;Shin, Bum-Shick;Kim, Kyu-Han
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.8
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    • pp.5327-5332
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    • 2014
  • In Korea, the quantitative growth rate of artificial reef construction is supposed to reach the peak point. Therefore, new approach is needed to the point of artificial reefs business. Functional reefs, such as shellfish reefs, recreational reefs, seaweed reefs, and fish reefs, are beneficial alternatives. This study conducted hydraulic testing to assess the stability of corrugated artificial reefs (ARs) that were constructed to promote the growth of shellfish and seaweed. The results of this study showed that some dimensionless design parameters affected the stability of corrugated artificial reefs under a range of wave and water depth conditions in a fixed bed condition. The findings also highlight the importance of hydraulic experiments in solving the problems that have emerged in the design and construction of artificial reefs.

A Comparative of Ground Stress with Difference of the Fixed Point Loading and Moving Wheel Loading (모형실험을 통한 고정 및 이동하중 재하 방법에 따른 노반 변형거동 비교)

  • Choi, Chan-Yong;Shin, Eun-Chul;Eum, Ki-Young;Shin, Min-Ho
    • Journal of the Korean Society for Railway
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    • v.14 no.1
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    • pp.49-56
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    • 2011
  • In this paper, it was compared the characteristics of the stress and settlement that occur from a track on the ground using a model test and has quantitatively analyzed the difference based on stress path and effect of the rotation of principal stress. Under identical roadbed conditions, the settlement generated by moving wheel loads were found to be 6 times and 3 times larger than that from static loads and cyclic loads, respectively. The deviator stress affecting shear deformation and the length of stress path generated by moving loads were twofold or greater increase than those by static loads. Furthermore, the stress path generated by moving loads was approached more closely to Mohr-Coulomb failure criteria compared to that by static loads. Also, it was found that ballasted track was occurred about 60% of maximum stress at $40^{\circ}$ of the rotation angle of principal stress and was affected with rotation of principal stress with moving wheel loading condition.