• Title/Summary/Keyword: Fixed Tubesheet

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Simulation and Analysis of ECT Signals Obtained at Tubesheet and Tube Expansion Area

  • Song, Sung-Chul;Lee, Yun-Tai;Jung, Hee-Sung;Shin, Young-Kil
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.3
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    • pp.174-180
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    • 2006
  • Steam generator (SG) tubes are expanded inside tubesheet holes by using explosive or hydraulic methods to be fixed in a tubesheet. In the tube expansion process, it is important to minimize the crevice gap between expanded tube and tube sheet. In this paper, absolute and differential signals are computed by a numerical method for several different locations of tube expansion inside and outside a tubesheet and signal variations due to tubesheet, tube expansion and operating frequencies are observed. Results show that low frequency is good for detecting tubesheet location in both types of signals and high frequency is suitable for sizing of tube diameter as well as the detection of transition region. Also learned is that the absolute signal is good for measuring tube diameter, while the differential signal is good for locating the top of tubesheet and both ends of the transition region. In the case of mingled anomaly with tube expansion and tubesheet, low frequency inspection is found to be useful to analyze the mixed signal.

Evaluation of Integrity of the Tubes in the Horizontal Fixed Tubesheet Heat Exchanger by Using Equivalent Modeling (고정 튜브시트를 갖는 수평형 열교환기의 등가 모델링을 이용한 튜브 건전성 평가)

  • Jeon, Yun-Cheol;Kim, Tae-Wan;Jeong, Dong-Gwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.179-187
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    • 2002
  • Finite element analysis was performed to evaluate the integrity of the tubes in the fixed tubesheet of horizontal type heat exchanger under operating condition. For the finite element analysis of the heat exchanger, tubes and tubesheets were equivalently modeled with concentroidal hexagonal columns and solid plates having equivalent properties for the convenience of finite element modeling, respectively. Load combination of tube pressure and thermal expansion most likely to precipitate possible failure of the tubes was selected and applied to the finite element analysis. The compressive stresses of the tubes were calculated based on displacements of each tube, which were obtained from anile element analysis. Finally, the maximum tube stress was compared with the design criterion of ASME Boiler and Pressure Vessel Code Section VIII.