• 제목/요약/키워드: Finite fatigue life

검색결과 449건 처리시간 0.026초

제철용 고로의 유한요소해석 (Finite Element Analysis for Iron-Making Furnace)

  • 이만승;백점기;이제명
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2004년도 가을 학술발표회 논문집
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    • pp.245-253
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    • 2004
  • There has been recent demand for extending the life of age-degraded structures and equipment by such techniques as diagnosis, maintenance, safety assessment, and estimating residual life on iron-making plants and hydraulic, thermal, and nuclear power plants. These techniques take into account comprehensive scenarios that may cause malfunction and structural damage and allow an assessment of risk based on the likely scenarios. In particular the safety assessment and residual life estimation of age-degraded ships and equipment facilities require consideration of various factors such as mechanical and thermal stresses, corrosion, hardness, load variation due to changes of operating condition, crack generation and strength reduction of material by fatigue. In this study, a detail thermal stress analysis, one of useful techniques of safety assessment and maintenance, is performed on a blast furnace by using general FEM code (MSC/NASTRAN).

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피로설계 및 평가를 위한 3차원 유한요소 응력해석에 관한 고찰;모터구동밸브를 이용한 사례연구 (3-D Finite Element Stress Analysis for Fatigue Design and Evaluation;A Parametric Study of MOV(Motor Operated Valve))

  • 김형근;이상민;장윤석;최재붕;김영진;김윤재
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.142-147
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    • 2004
  • In this paper, a new procedure is proposed to accomplish the primary plus secondary stress(P+Q) at the 'structural element' instead of 'transition element'. For the P+Q evaluation, the calculated stresses by FEA are linearized along a stress classification line to extract the stress category, then the stress intensity is calculated to compare with the $3S_{m}$ limit. Also, in this paper, the 'design by analysis' criteria, adopted fundamental concepts and a new approach to calculate $K_{e}$ factors are explained. The new procedure combined with 3-D FEA has been applied to motor operated valve in order to the over conservatism and the rack of margin. The evaluation results show a good applicability and can be utilized for fatigue life evaluation by using P+Q.

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모터링 내구시험을 상사한 비정상 온도이력을 받고 있는 엔진 터보차져의 열적 거동해석 (Thermal Structural Analysis of the Engine Turbocharger under the Transient Temperature History Corresponding to the Motoring Fatigue Test)

  • 최복록;방인완;장훈
    • 한국자동차공학회논문집
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    • 제19권6호
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    • pp.126-132
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    • 2011
  • Fatigue cracks of the turbocharger are often observed for high performance engines under thermal shock tests. Maximum exhaust gas temperature of recently developed gasoline engines could reach approximately $950^{\circ}C$. It's very important to estimate transient temperature histories during thermal shock cycles to predict the stress and the fatigue life of the turbocharger. With these temperature profiles, temperature-dependent material properties and boundary conditions, we could identify critical locations by the application of finite element simulation technologies. In this paper, we applied the reliable analysis approach to the actual turbocharger to predict the weak locations due to the repetitions of plastic strains and compared the results with the crack locations under physical engine test.

고속철도차량 갱웨이 통로연결막의 내구성 평가 (Durability Evaluation of Gangway Connections for the High Speed Railway Vehicles)

  • 강길현;우창수;김철수
    • 한국산학기술학회논문지
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    • 제15권8호
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    • pp.4796-4801
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    • 2014
  • 관절형 고속철도차량의 승차감 향상 및 주행안전을 위해서는 객차 갱웨이 통로연결막에 대한 화재안전성, 방음기능과 함께 3축 회전각변위(롤링/요잉/피칭) 모드하의 내구성을 만족하는 것이 중요하다. 그러나 국내의 경우 본 통로연결막에 대한 내구성 시험 및 규격은 아직 표준화되지 않고 있다. 본 연구에서는 비선형 구조해석 결과와 고무피로특성으로부터 피로 수명을 예측하였다. 또한, 리그 피로시험을 구축하여 본 부품의 내구성을 검토하였다.

OPB/IPB를 고려한 계류체인의 비선형 수치해석 (Nonlinear Finite Element Analysis for Mooring Chain Considering OPB/IPB)

  • 김민석;김유일
    • 한국해양공학회지
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    • 제31권4호
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    • pp.299-307
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    • 2017
  • The design of the mooring line to maintain the position of an offshore structure in rough marine environments is recognized as a very important consideration. Conventional fatigue evaluation of a mooring line was performed by considering the tensile force acting on the mooring line, but the mooring line broke after 238 days in the girassol area even though the expected fatigue life was expected to be longer. The causes of this event are known to be due to OPB/IPB (out-of-plane bending/in-plane bending) caused by chain link friction due to the excessive tensile strength of the mooring line. In this study, three models with different boundary conditions were proposed for fatigue analysis of a mooring line considering OPB/IPB. Interlink stiffness was calculated by nonlinear structure analysis and a stress concentration factor was derived. In addition, the sensitivity of interlink stiffness according to the magnitude of tensile force, large deformation effect, and coefficient of friction was analyzed, and the effect of critical elastic slip and bending moment calculation position on interlink stiffness was confirmed.

고압터빈 노즐에서 입구온도분포와 장착조건에 따른 저주기 피로 수명 영향에 대한 연구 (A Study on Variations of the Low Cycle Fatigue Life of a High Pressure Turbine Nozzle Caused by Inlet Temperature Profiles and Installation Conditions)

  • 허재성;강영석;이동호;서도영
    • 대한기계학회논문집A
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    • 제39권11호
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    • pp.1145-1151
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    • 2015
  • 항공기 및 엔진의 성능 극대화와 운용 유지비 최소화로 인하여 고압터빈 구성품은 점점 더 가혹한 환경에서 장시간 운용을 요구 받고 있다. 이를 해결하기 위해 냉각 극대화, 재료의 고급화, 코팅 기술 적용 등과 함께 재료 모델링, 유한요소해석, 통계적 기법 등의 수치적 해석 방법이 광범위하게 활용되고 있다. 본 연구에서는 일방향 응고 재료의 1 단 고압터빈 노즐의 운용 환경인 터빈 노즐 입구온도분포와 장착조건의 변화에 따른 노즐의 구조 건전성을 저주기 피로 수명을 통해 평가하고 가장 유리한 조건을 모색하고자 한다. 이를 위해 냉각 설계에 의한 노즐의 금속 온도 분포는 복합 열전달 해석을 통해 얻으며, 이를 근거로 탄소성 해석을 수행하고 그 결과를 기초로 저주기 피로 수명을 평가하였다.

실험계획법과 유한요소법을 이용한 주축계의 세레이션 형상 최적설계 (The Shape Optimal Design of Shaft Serration Using Design of Experiment and Finite Element Method)

  • 김의수;김병민
    • 한국정밀공학회지
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    • 제25권8호
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    • pp.72-79
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    • 2008
  • To meet demand of big capacity and high speed rotation for washing machine, more stress from bending and twisting are complexly loaded onto the shaft supporting the horizontal drum, causing problems in fracture strength and fatigue life. Shafting system is mainly divided into flange and shaft. Shaft and flange connected by inserting shaft serration into flange on the process of die casting. When the system is operating, the gap is formed between serration and flange. But, Serration has various design factors and the optimal values can't be easily determined. Using a design of experiment (DOE) based on the FEM (Finite Element Method), this study was performed investigating the interaction effect between the various design factors as well as the main effect of the each design factor under bending, twist and vibration and proposed optimum design using box-behnken method among response surface derived from regression equation of simulation-based DOE.

패키지 및 PCB 재료가 PDIP 열특성에 미치는 영향에 관한 연구 (A Study on the Effects of Package and PCB Materials on Thermal Characteristics of PDIP)

  • 정일용;이규봉
    • 대한기계학회논문집
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    • 제18권3호
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    • pp.729-737
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    • 1994
  • A three-dimensional finite element model of a 20-pin plastic dual-in-line package(PDIP) plugged into a PCE has been developed by using the finite element code ANSYS. The model has been used for thermal characterization of the package during its normal operation under natural convection cooling. Temperature distributions in the package and PCB are obtained from numerical analysis and compared with experimentally measured data. Various cases are assumed and analyzed to study the effects of package and PCB materials on thermal characteristics of PDIP with and without aluminum heatspreader. Thermal dissipation capability of PDIP is greatly increased due to copper die pad/lead frame and heatspreader. However, thermally induced stresses in the package and fatigue life of chip are improved for PDIP with Alloy 42 die pad/lead frame and no heatspreader. It is also found that the role of PCB on thermal characteristics of PDIP is very imporatant.

흘확장법과 억지끼워맞춤에 의한 잔류응력 해석 (Analysis for the Residual Stress by Cold Expansion Method and Interference Fit)

  • 장재순;양원호;김철
    • 대한기계학회논문집A
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    • 제26권8호
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    • pp.1615-1622
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    • 2002
  • The purpose of this study is comparing cold expansion method with interference fit. Cold expansion method and interference fit of fastener hole is using in the aerospace industry. These treatment lead to an improvement of fatigue life to the compressive residual stresses developed on the hole surface. But Research is nothing to about difference effect of between cold expansion method and interference fit. So, this paper, it is shown that Comparing cold expansion method with interference fit using the finite element method. It is further shown that residual stress distribution according to plate thickness and clamping force.

홀확장법과 억지끼워맞춤의 잔류응력 비교를 위한 유한요소해석 (The Finite Element Analysis for Comparision of Residual Stress at Cold Expansion Method and Interfernce Fit)

  • 장재순;양원호;김철;고명훈
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.419-424
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    • 2001
  • The purpose of this study is comparing cold expansion method with interference fit. Cold expansion method and interference fit of fastener hole is using in the aerospace industry. These treatment lead to an improvement of fatigue life to the compressive residual stresses developed on the hole surface. But Research is nothing to about difference effect of between cold expansion method and interference fit. So In this paper, It is shown that Comparing cold expansion method with interference fit. and It is further shown that residual stress distribution according to plate thickness.

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