• 제목/요약/키워드: Finite fatigue life

검색결과 449건 처리시간 0.025초

고효율 복합재 블레이드를 사용한 500W급 풍력터빈에 관한 연구 (Study on a 500W Class Wind Turbine using a High Efficiency Composite Blades)

  • 공창덕;최수현;박현범
    • 한국항공우주학회지
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    • 제37권2호
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    • pp.201-208
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    • 2009
  • 최근 화석 연료가 고갈됨에 따라 대체 에너지 개발 연구가 활발히 진행되고 있다. 여러 대체 에너지들 중 풍력 발전시스템은 바람의 에너지를 전기적 에너지로 바꾸어 주는 시스템으로 매우 친환경적이기 때문에 다양하게 연구되고 있다. 따라서 본 연구에서 500W급 소형 풍력 발전용 블레이드의 개발을 통해 외국에 비하여 상대적으로 풍속이 낮은 국내와 같은 지역에 적용할 수 있는 블레이드 설계를 수행하였다. 본 논문에서는 피로수명을 고려한 고효율 경량화 블레이드의 공력설계 및 구조설계 방법이 제안되었으며, 구조해석으로 선형 정적해석, 좌굴해석, 진동모드해석이 수행되었다. 이론적 해석 결과를 입증하기 위하여 구조 시험 및 공력 성능 시험 결과 비교적 잘 일치하며 설계 요구 조건을 만족함을 확인하였다.

Residual Stress Profiles in a Product Processed By Radial Forging

  • Jang, Dong-Young;Ahn, Hyo-Sok
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제29회 춘계학술대회
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    • pp.80-85
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    • 1999
  • Residual stress in the forged products directly affects material stability, resistance to deformation, accuracy, and fatigue life of products. It is very important to study the residual stress distributions in forged products and to monitor operating conditions for the minimum tensile or maximum compressive residual stresses. As a way to study the residual stress formation due to radial forging, a three dimensional theoretical model was developed using ANSYS finite element program. Using the developed model, residual stress distributions in forged product were calculated and selected results were compared with the published experimental data to verify the effectiveness of the developed model.

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건설 장비 메인프레임의 용접부 강도 설계에 관한 연구 (A Study on the welding design for the main frame of the construction equipment)

  • 박윤기;김현수;신상범
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년 추계학술발표대회 개요집
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    • pp.23-25
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    • 2006
  • The purpose of this study is to optimize the plate thickness of the main frame of a construction equipment. For this, the load history at the joints of the main frame was evaluated using mechanism and finite element analysis. With the load data, the stress and the stiffness at the main frame was evaluated and the fatigue life at each weld joint of the main frame was assessed with the change of the plate thickness. Based on the results of this study, the proper plate thicknesses of the frame of the construction equipment were proposed.

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유한요소법을 이용한 경사쇼트피닝의 잔류응력 해석 (Residual stress Analysis of Inclined Shot Peening Using Finite Element Method)

  • 백승;양원호;석창성;류명해
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.328-333
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    • 2003
  • The purpose of this study is to analyze the impact of shot peening angle on residual stress distribution. From the residual stress analysis of perpendicular shot peening, it could be known that the residual stress in the case of high velocity is larger than low velocity, but the amount of shot size has little effect on the magnitude of compressive residual stress. The centroidal residual stress is not greatly affected by the inclined shot peening but mainly related to the unstable conditions of surface residual stress field. Therefore, this tendency may lead to reduce fatigue life of treated material.

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가스 재열기 로터 부위의 응력 해석 (Stress Analysis of Rotor Part in Gas-Gas Heater)

  • 이후광;황석환;최재승
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.639-642
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    • 2001
  • The possibility of weight reduction of rotor part in gas-gas geater(GGH) is studied from the viewpoint of allowable stress. In this work, finite element analysis(FEA) is performed with original model and three weight-reduced models with different diaphragm thickness, respectively. Stress concentrations at rotor diaphragm happen due to the dead weight, pressure difference between treated gas and untreated gas and thermal distribution in the rotor. As the thickness of diaphragm is decreased, the stress level is increased. The direction of treated gas and untreated gas flow may affect the stress level. Fatigue life assessment is not considered because pressure difference, the only cyclic load, can be ignored. The possible weight-reduced model is presented.

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유동제어를 통한 자동차용 피스톤-펀의 공정설계 (Process Design of Piston-Pin for Automobile by the Flow Control)

  • 김동진;김병민;이동주
    • 소성∙가공
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    • 제10권2호
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    • pp.151-159
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    • 2001
  • Flow defect of a piston-pin for automobile parts is investigated in this study. In combined cold extrusion of piston-pin, lapping defect, which is a kind of flow defect, appears by the dead metal zone. This appearance evidently happens in products with a thin thickness to be pierced for the dimensional accuracy and the decrease of material loss. The flow defect that occurs in piston-pin has bad effects on the strength and the fatigue life of piston-pin. Therefore, it is important to predict and prevent defects in the early stage of process design. The best method that can prevent flow defect is removing or reducing dead metal zone through material flow control. The finite element simulations are applied to analyze the flow defect. This study proposes processes for preventing flow defect by removing dead metal zone. Then the results are compared with the experimental ones for verification. These FE simulation results are in good agreement with the experimental ones.

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공작기계용 고속 볼베어링의 최적 끼워맞춤에 관한 연구 (A Study on the Optimum Shrink-fit for High Speed Ball Bearing of Machine Tool)

  • 김웅;이춘만;황영국
    • 한국정밀공학회지
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    • 제27권9호
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    • pp.94-102
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    • 2010
  • The spindle is the main component in machine tools. To develop high speed machine tools, a lot of studies have been carried out for high speed spindle. Bearing is very important part in spindle. The bearing clearance is influenced by shrink fit and thermal expansion during operation. The designer must take into account the reduction of shrink fits. The aims of this study are to grasp the shrink fits and behavior of a bearing which is a deeply connected with fatigue life of bearing and performance of spindle through FEM(Finite Element Method). This paper proposed optimum value of shrink fit considering deformation of spindle and stress of fitting area using design of experiments. Thus, the proposed formula can be used to obtain bearing internal clearance.

자동차 엔진에서 O-링의 압출거동에 관한 수치적 연구 (Numerical Simulations on the O-ring Extrusion in Automotive Engines)

  • 이일권;김청균
    • Tribology and Lubricants
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    • 제15권4호
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    • pp.297-303
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    • 1999
  • O-rings in automotive engines are important components such as a coolant pipe, engine oil circulating lines and fuel injector for sealing that makes efficient performance of the engine. Life cycle of O-rings is effected in environments of the O-ring seal, like that applied pressure, working temperature, precompressed ratio and materials. It is related in extrusion, expansion and fatigue failure of O-rings. In this paper, an pressurized, compressed elastomeric O-ring inserted into a rectangular groove is analysed numerically using the nonlinear finite element method. The calculated FEM results showed that extrusion ratio and contact stress are strongly related to the gap clearance and edge radius of the groove.

소형 풍력발전기 블레이드의 구조설계 및 충격손상 안전성 연구 (Investigation on Structural Design and Impact Damage for a Small Wind Turbine Blade)

  • 공창덕;최수현;박현범
    • 항공우주시스템공학회지
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    • 제2권2호
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    • pp.1-7
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    • 2008
  • Recently the wind energy has been alternatively used as a renewable energy resource instead of the mostly used fossil fuel due to its lack and environmental issues. This work is to propose a structural design and analysis procedure for development of the low noise 100W class small wind turbine system which will be applicable to relatively low speed region like Korea and for the domestic use. Structural analysis including load cases, stress, deformation, buckling, vibration and fatigue life was performed using the Finite Element Method, the load spectrum analysis and the Miner rule. In order to evaluate the designed structure, the structural test was carried out and its test results were compared with the estimated results. In addition, the blade should be safe from the impact damage due to FOD(Foreign Object Damage) including the bird strike. In order to analize the bird strike penomena on the blade, MSC. Dytran was used, and the applied method Arbitrary Lagrangian-Eulerian was evalud by comparison with the previous study results.

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전면 도어 와이어하니스 시스템의 내구 수명 예측에 관한 연구 (Durability Prediction of Door W/H System Using FEM Analysis)

  • 김병삼;임광규
    • 자동차안전학회지
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    • 제5권2호
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    • pp.51-56
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    • 2013
  • In vehicle's door wiring harness (W/H) system is more toward to arrange a passenger compartment than a hinge and a weatherstrip. An opening/closing member of a vehicle is attached to a vehicle by a hinge in a manner enabling easy opening and closing of the opening/closing member. Such members include doors, such as side-doors and rear doors, and other opening/closing members, such as trunk lids. This article gives some insight into the dimensioning process, with special focus on large deflection analysis of wiring harness(W/H) in vehicle's door structures for durability problem. The Finite elements analysis for door wiring harness(W/H) is used for residual stresses and dimensional stability with bending flexible. Durability test data for slam test specimens were compared with the numerical predicted fatigue life for verification. The final testing of the component combines the effects of these microstructural features with the complex stress state arising from the combined service loading and residual stresses.