• Journal of the Korean Society for Aeronautical & Space Sciences
• /
• v.37 no.2
• /
• pp.201-208
• /
• 2009

Recently, the wind energy has been widely used as a renewable energy resource due to lack and environmental issues of the mostly used fossil fuel. This work is to develop a 500W class small wind turbine blade which will be applicable to relatively low speed region like Korea and for the domestic use. For this blade a high efficiency wind turbine blade was designed with the proposing aerodynamic design procedure, and a light and low cost composite structure blade was designed considering fatigue life. Structural analyses including load case study, stress, deformation, buckling and vibration analysis were performed using the Finite Element Method. The fatigue life was estimated using the load spectrum analysis and the Miner rule. In order to evaluate the designed blade, the structural and aerodynamic performance tests were carried out, and the test results were compared with the analysis results.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 1999.06a
• /
• pp.80-85
• /
• 1999

Residual stress in the forged products directly affects material stability, resistance to deformation, accuracy, and fatigue life of products. It is very important to study the residual stress distributions in forged products and to monitor operating conditions for the minimum tensile or maximum compressive residual stresses. As a way to study the residual stress formation due to radial forging, a three dimensional theoretical model was developed using ANSYS finite element program. Using the developed model, residual stress distributions in forged product were calculated and selected results were compared with the published experimental data to verify the effectiveness of the developed model.

• Proceedings of the KWS Conference
• /
• 2006.10a
• /
• pp.23-25
• /
• 2006

The purpose of this study is to optimize the plate thickness of the main frame of a construction equipment. For this, the load history at the joints of the main frame was evaluated using mechanism and finite element analysis. With the load data, the stress and the stiffness at the main frame was evaluated and the fatigue life at each weld joint of the main frame was assessed with the change of the plate thickness. Based on the results of this study, the proper plate thicknesses of the frame of the construction equipment were proposed.

• Proceedings of the KSME Conference
• /
• 2003.04a
• /
• pp.328-333
• /
• 2003

The purpose of this study is to analyze the impact of shot peening angle on residual stress distribution. From the residual stress analysis of perpendicular shot peening, it could be known that the residual stress in the case of high velocity is larger than low velocity, but the amount of shot size has little effect on the magnitude of compressive residual stress. The centroidal residual stress is not greatly affected by the inclined shot peening but mainly related to the unstable conditions of surface residual stress field. Therefore, this tendency may lead to reduce fatigue life of treated material.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2001.04a
• /
• pp.639-642
• /
• 2001

The possibility of weight reduction of rotor part in gas-gas geater(GGH) is studied from the viewpoint of allowable stress. In this work, finite element analysis(FEA) is performed with original model and three weight-reduced models with different diaphragm thickness, respectively. Stress concentrations at rotor diaphragm happen due to the dead weight, pressure difference between treated gas and untreated gas and thermal distribution in the rotor. As the thickness of diaphragm is decreased, the stress level is increased. The direction of treated gas and untreated gas flow may affect the stress level. Fatigue life assessment is not considered because pressure difference, the only cyclic load, can be ignored. The possible weight-reduced model is presented.

• Transactions of Materials Processing
• /
• v.10 no.2
• /
• pp.151-159
• /
• 2001

Flow defect of a piston-pin for automobile parts is investigated in this study. In combined cold extrusion of piston-pin, lapping defect, which is a kind of flow defect, appears by the dead metal zone. This appearance evidently happens in products with a thin thickness to be pierced for the dimensional accuracy and the decrease of material loss. The flow defect that occurs in piston-pin has bad effects on the strength and the fatigue life of piston-pin. Therefore, it is important to predict and prevent defects in the early stage of process design. The best method that can prevent flow defect is removing or reducing dead metal zone through material flow control. The finite element simulations are applied to analyze the flow defect. This study proposes processes for preventing flow defect by removing dead metal zone. Then the results are compared with the experimental ones for verification. These FE simulation results are in good agreement with the experimental ones.

• Journal of the Korean Society for Precision Engineering
• /
• v.27 no.9
• /
• pp.94-102
• /
• 2010

The spindle is the main component in machine tools. To develop high speed machine tools, a lot of studies have been carried out for high speed spindle. Bearing is very important part in spindle. The bearing clearance is influenced by shrink fit and thermal expansion during operation. The designer must take into account the reduction of shrink fits. The aims of this study are to grasp the shrink fits and behavior of a bearing which is a deeply connected with fatigue life of bearing and performance of spindle through FEM(Finite Element Method). This paper proposed optimum value of shrink fit considering deformation of spindle and stress of fitting area using design of experiments. Thus, the proposed formula can be used to obtain bearing internal clearance.

• Tribology and Lubricants
• /
• v.15 no.4
• /
• pp.297-303
• /
• 1999

O-rings in automotive engines are important components such as a coolant pipe, engine oil circulating lines and fuel injector for sealing that makes efficient performance of the engine. Life cycle of O-rings is effected in environments of the O-ring seal, like that applied pressure, working temperature, precompressed ratio and materials. It is related in extrusion, expansion and fatigue failure of O-rings. In this paper, an pressurized, compressed elastomeric O-ring inserted into a rectangular groove is analysed numerically using the nonlinear finite element method. The calculated FEM results showed that extrusion ratio and contact stress are strongly related to the gap clearance and edge radius of the groove.

• Journal of Aerospace System Engineering
• /
• v.2 no.2
• /
• pp.1-7
• /
• 2008

Recently the wind energy has been alternatively used as a renewable energy resource instead of the mostly used fossil fuel due to its lack and environmental issues. This work is to propose a structural design and analysis procedure for development of the low noise 100W class small wind turbine system which will be applicable to relatively low speed region like Korea and for the domestic use. Structural analysis including load cases, stress, deformation, buckling, vibration and fatigue life was performed using the Finite Element Method, the load spectrum analysis and the Miner rule. In order to evaluate the designed structure, the structural test was carried out and its test results were compared with the estimated results. In addition, the blade should be safe from the impact damage due to FOD(Foreign Object Damage) including the bird strike. In order to analize the bird strike penomena on the blade, MSC. Dytran was used, and the applied method Arbitrary Lagrangian-Eulerian was evalud by comparison with the previous study results.

• Journal of Auto-vehicle Safety Association
• /
• v.5 no.2
• /
• pp.51-56
• /
• 2013

In vehicle's door wiring harness (W/H) system is more toward to arrange a passenger compartment than a hinge and a weatherstrip. An opening/closing member of a vehicle is attached to a vehicle by a hinge in a manner enabling easy opening and closing of the opening/closing member. Such members include doors, such as side-doors and rear doors, and other opening/closing members, such as trunk lids. This article gives some insight into the dimensioning process, with special focus on large deflection analysis of wiring harness(W/H) in vehicle's door structures for durability problem. The Finite elements analysis for door wiring harness(W/H) is used for residual stresses and dimensional stability with bending flexible. Durability test data for slam test specimens were compared with the numerical predicted fatigue life for verification. The final testing of the component combines the effects of these microstructural features with the complex stress state arising from the combined service loading and residual stresses.