• Title/Summary/Keyword: Finish Material

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High Speed Machining Considering Efficient Manual Finishing Part II: Optimal Manual Finishing Process and Machining Condition (고속 가공을 이용한 금형의 효율적 생산 제 2 부: 사상 공정 및 가공 조건의 선정)

  • Kim, Min-Tae;Je, Sung-Uk;Lee, Hae-Sung;Chu, Chong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.12 s.189
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    • pp.38-45
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    • 2006
  • In this work, optimal finish machining condition considering total time for mold or electrode manufacturing was investigated. First, manual finishing time according to the machining condition was analyzed for the work material. The effect of runout and phase shift of tool path on surface finish was also considered in those analyses. Secondly, optimal manual finishing processes were determined for various machining conditions. Finally, finish machining time and corresponding manual finishing time were taken into account for the estimation of the total time of manufacturing mold. Though small feed per tooth and pick feed reduced the manual finishing time, the finish machining time increased in such conditions. With a machining condition of feed per tooth of 0.2 mm and pick feed of 0.3 mm, the minimum total time of manufacturing mold was achieved in our machining condition.

Study on Physical Change in the Earthen Finish Layer of Tomb Murals Due to Drying (건조에 따른 고분벽화 토양 마감층의 물리적 변화)

  • Cho, Ha-Jin;Lee, Tae-Jong;Lee, Hwa-Soo;Chung, Yong-Jae
    • Korean Journal of Heritage: History & Science
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    • v.50 no.4
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    • pp.148-165
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    • 2017
  • Mural paintings drawn inside ancient tombs are very sensitive to changes in the environment such as temperature and humidity, especially the finish layer of the tomb murals differ in preservability depending on the material properties and humidity conditions. In this study, I examined the mural painting of Songsan-ri Tomb No.6, where the finish layer was made of earth, and identified the physical changes that can occur due to drying, depending on the material properties of the finish layer. I found out through particle size analysis that the finish layer of the mural painting in Songsan-ri Tomb No.6 is about 85.0wt% below silt, about 14.0wt% clay therein, mostly composed of silt and below clay. I also found out through physical property evaluation that surface change rate of samples showed the largest change at 15.5% in reproduced finish layer sample made up of bentonite, followed by 7.8% of reproduced finish layer sample made up of celadon soil, 6.3% of reproduced finish layer sample made up of loess, 6.2% of reproduced finish layer sample composed of white clay and the same order of change in appearance was confirmed in each sample consisted of soil. In addition, it showed the same trend of surface change rate, and the bentonite condition showed the largest change, in the measurement of shrinkage rate and expansion rate. The experiment shows that the finish layer composed of soil is affected by cohesion among particles according to the content of fine parts and the relationship between the agglomeration due to the content of the differentiated part and the stress due to the expansibility depending on the kind of the clay mineral etc. Therefore, it can be concluded that the physical damage occurred in the mural painting finish layer of the Songsan-ri Tomb No.6 is related to the factors such as the material characteristics of the soil and the highly humid environmental change inside the tomb.

A Study of Material Information System Model For Building Finishes (건축 마감자재정보 시스템 모델 연구)

  • Won, Seo-Kyung;Kang, Min-Woo;Woo, Ji-Youn;Kim, Sun-Kuk
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2006.11a
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    • pp.597-601
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    • 2006
  • There are considerable amount of man power and time spent for analysis and selection of various materials due to the inadequate application system and rapid searching process of material related information in each stage of building production process. Also, due to the insufficiency in recycling system of important information created for each process, they are hoarded at each task stage and project completion. As a result, because of the repetition of the similar/identical tasks on each process, it is the major reason for impeding the efficient employment of manpower of the company and decreasing competition of the company. Moreover, in selecting finish material in the project field, there are many difficulties due to the lack of technical information such as product characteristics and field applications. The construction quality also affects the profit and loss of the product which calls for a need to develop continued information management system that the finish material related examples could be shared in real time. The objective of this study is to propose a building finish material information which the real time research and application is possible to raise the productivity. TO do this, the current material information task status analysis and questionnaire research should be conducted to understand the demand of system development and reflect the result onto the system for easy access and application. Therefore, the building finish material information system for enhancement of productivity of construction task proposed in this study is expected to be utilized in enhancement of construction quality, maximization of company profit, and strengthening of company competition.

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Development of Variable Deposition Manufacturing for Ethylene Vinyl Acetatecopolymer (EVA를 이용한 가변 용착 쾌속 조형 공정 개발)

  • 이상호;신보성;정준호;안동규;양동열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.771-774
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    • 2000
  • RP techniques have inherent disadvantages caused by their working principles: stair-stepped surface of parts due to layer-by-layer stacking of layers, low build speed caused by line-by-line solidification to finish one layer, and post processing to improve surface finish, etc. The objective of this study is to propose a new RP technique, variable deposition manufacturing (VDM), which can make up for the disadvantages of the existing RP techniques, and to develop an apparatus to implement the technique. The proposed process can greatly reduce the building time and improve the surface finish of parts generated. The experiments are carried out to obtain the range of temperature of molten material to maintain its fluidity and to investigate the effect of gas cooling on the preservation of the slopes. Based on the results, some simple shapes such as a line-shape. an S-shape, and a circle-shape were fabricated from Ethylene Vinyl Acetatecopolymer (EVA). In order to examine the applicability of VDM to more general shapes, a tensile specimen and a yo-yo shape were manufactured by the proposed RP method using EVA material as the first trial approach. The present basic study has shown the possibility of a practicable utilization of the proposed VDM process to prototyping of a general three-dimensional shape.

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Electrodeposited Tin Properties & Their Effect on Component Finish Reliability

  • Fusco Phil;Schetty Rob
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2004.09a
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    • pp.201-209
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    • 2004
  • As the European Community's Directive on the Restriction of Hazardous Substances in Electrical and Electronic Equipment banning lead (Pb) in electronics products will take effect on July 1, 2006, most electronics manufacturers will be commencing with volume production of Pb-free components by the middle of 2004. Electrodeposited pure tin finishes on electronic components are a leading contender to replace the industry standard tin-lead. Commensurate with this shift will be a somewhat steep learning curve as manufacturers adapt a variety of equipment and processes to contend with the issues surrounding this critical, industry-wide material conversion. Since the electrodeposited finish directly influences the critical reliability characteristics of the component itself, the nature of the Pb-free component finish must be well characterized and understood. Only through a thorough examination of the attributes of the electroplated tin deposit can critical decisions be made regarding component finish reliability. This paper investigates the properties of electrodeposited tin that may have an effect on component reliability, namely, grain structure (size and shape), oxide formation, tin whisker formation, and solderability. Data will be presented from laboratory and production settings, with the objective being to enable manufacturers to draw their own conclusions regarding previously established perceptions and misconceptions about electrodeposited tin properties.

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Surface bonding pad design for universal wire bonding(Au ball bonding + Al wedge bonding) (Universal wire bonding(Au ball bonding + Al wedge bonding)을 위한 표층 전극 구조 설계)

  • Sung, Je-Hong;Kim, Jin-Wuan;Choi, Yun-Huek
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.11a
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    • pp.171-171
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    • 2008
  • 본 연구는 초음파 알루미늄 웨지 및 금 볼 본딩을 동시에 적용 가능한 본딩 Pad의 금속학적 안정성을 고려한 표층전극 형성 방법에 관한 것이다. 특히, 이동통신 및 전장용 모듈의 복합 및 융합화로 LTCC기판 패키징에 있어서 다양한 본딩 기술이 요구되고 있다. 전통적인 interconnection 기술인 Au ball 본딩 및 초음파 에너지를 이용한 Al wedge 본딩 기술이 동시에 사용되어야 하는 패키지 구조의 경우 본딩 패드의 표층전극 설계는 서로 상충되는 조건이 요구된다. 따라서, 본 연구에서는 LTCC기판의 표층전극의 Metal finish 방법으로 이용되는 ENEPIG(무전해 Ni/Pd/Au도금)공법으로 Au ball 본딩 및 초음파 Al wedge 본딩을 동시에 가능하게 하는 solution을 제시하여 패키징 자유도뿐만 아니라 Interconnection 신뢰성을 확보할 수 있었다.

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Effect of Ball End Mill Geometry and Cutting Conditions on Machinability of Hardened Tool Steel

  • Jang, Dong-Y.;Won, S.-T.
    • KSTLE International Journal
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    • v.3 no.1
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    • pp.17-22
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    • 2002
  • Roughing of tool steel in its hardened state represents a real challenge in the die and meld industry and process improvement depends on research of tool material, coating technique, and lubrication. However, roughing of hardened steels generates extreme heat and without coolant flooding, tool material cannot withstand the high temperature without choosing the right tools with proper coating. This research conducted milling tests using coated ball end mills to study effects of cutting conditions and geometric parameters of ball end mills on the machinability of hardened tool steel. KP4 steel and STD 11 heat treated steels were used in the dry cutting as the workpiece and TiAIN coated ball end mills with side relief angle of 12$^{\circ}$ was utilized in the cutting tests. Cutting forces, tool wear, and surface roughness were measured in the cutting tests. Results from the experiments showed that 85 m/min of cutting speed and 0.32 mm/rev of feed rate were optimum conditions for better surface finish during rough cutting and 0.26mm/rev with the same cutting speed are optimum conditions in the finish cutting.

Study on the Temperature and Humidity Control Performance of Hwang-toh Finish (황토 마감재의 온도 및 습도 조절성능에 대한 실험적 연구)

  • Lee, Kyu-In;Yeom, Dongwoo
    • KIEAE Journal
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    • v.12 no.6
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    • pp.99-106
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    • 2012
  • This research tried to analyze the effects of ecological materials 'hwang-toh (yellow soil)' on indoor environments. For this purpose, two full scale mock-ups were constructed: one with silk wall paper, which is generally used for indoor finishing and the other with hwang-toh, which is the ecological material for wall finishing. Comparison and performance evaluations were conducted, and the effects of hwang-toh finishing on a humid indoor environment were verified. Through this research, it was verified that a hwang-toh plaster finish is effective in maintaining the comfort of an indoor environment.

An Experimental Study on the Gloss of Cement Matrix by Formwork Materials (거푸집 재료에 따른 시멘트경화체의 광택도에 관한 실험적 연구)

  • Kim, Hyeon-Sung;Jung, Yoong-Hoon;Park, Sun-Gyu
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.118-119
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    • 2019
  • The exterior finish not only has a relationship to the functionality of building, but also the spatial aesthetics and visual perception. Common exterior finishes are wood, stone or acrylic based and etc. However, these finishes have different attributes which can alter the quality of the architecture, such as durability, moisture and fire resistance. To make up for the short-comings of these materials, we have used iron based resources for optimization. However, iron materials are expensive, so they have limitations in general use. In this study, we have experimented with various forms of exterior finishes using cement, which is the most efficient and widely used building material with several economic advantages. We experimented with different materials to use as the formwork for the gloss of the cement matrix. As a result, the gloss show that order of urethane, steel, and wood material.

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Field Application and a study the Properties Evaluation of finish material Concrete Panel (마감용 콘크리트판의 기초 물성 평가 및 현장적용)

  • Park, Yong-Kyu;Lee, joo-hun;Jeon, In-Ki;Yoon, Gi-Won
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.11a
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    • pp.27-30
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    • 2009
  • This study is to evaluate the basic properties of concrete panels for surface finishing and to introduce the case of its application. As a result, the records of bending, abrasion resistance, impact strength were shown satisfied with KS standard. In a case of its application it was found production process can be simplified through a simplified manufacturing process. And also its cost-effective production and utilization practices are highly expected than imitation stone or native rock.

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