• Title/Summary/Keyword: Fine ceramics

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A Study on the Optimization of Cylindrical Lapping Process for Engineering Fine-Ceramics $(Al_{2}O_{3})$ by Response Surface Methodology (반응표면분석법에 의한 화인세라믹스$(Al_{2}O_{3})$ 원통래핑의 최적화에 관한 연구)

  • 김정두;최민석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.4
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    • pp.856-865
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    • 1994
  • Cylindrical fine-ceramics, $Al_{2}O_{3}$, was lapped on its outer surface by vibrational lapping unit manufactured in the laboratory. Cylindrical lapping of fine-ceramics is necessarily be characterized and optimized because its process as other finishing methods is time-spending and, so, inefficient one, and because it is very complicated and random process affected by numerous factors in itself and in its environment. In this study, an efficient experimental approach, experimental design method, was used to analyze characteristics of the cylindrical lapping of fine-ceramics, $Al_{2}O_{3}$, and response surface methodology(RSM) to find out the optimal variables combination for the maximum improvement of surface roughness($R_a$). From the final surface roughness point of view in the given lapping conditions, a stationary point or optimal lapping conditions as well as the possible maximum improvement of surface roughness($R_a$) was predicted.

A study on the ultrasonic vibration cutting properties of fine ceramics (파인 세라믹스의 초음파 진동절삭에 관한 연구)

  • Kang, Jong-Pyo;Song, Ji-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.1
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    • pp.126-133
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    • 1993
  • Conventional cutting(CC) and Ultrasonic Vibration Cutting(UVC) of 20[KHz] are practised with standard lathe for fine ceramics(A1$_{2}$O$_{3}$. UVC is suggested to good cutting method for difficult-to-machine-materials and it is known to excellent cutting method to super precision cutting and elevation of productibility for general, nonferrous matals. In this research, main results to be obtained are as follows: 1. From the CC and UVC results by general lathe with sintering diamond tool, the surface roughness and roundness are improved in UVC. Also tool life is longer in UVC than CC. From the observation of machined surface, it is found that brittle fracutural material remove occured in fine ceramics cutting. 2. It is verified that the thrust force is the biggest in fine ceramics cutting, principal force is the next, and feed rate force the third and it is appear a little, on the other hand the principal force is the biggest in metal cutting, feed rate frece is the second, and thrust force is the next.

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(K,Na)NbO3-based Lead-free Piezoelectric Materials: An Encounter with Scanning Probe Microscopy

  • Zhang, Mao-Hua;Thong, Hao Cheng;Lu, Yi Xue;Sun, Wei;Li, Jing-Feng;Wang, Ke
    • Journal of the Korean Ceramic Society
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    • v.54 no.4
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    • pp.261-271
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    • 2017
  • Environment-friendly $(K,Na)NbO_3-based$ (KNN) lead-free piezoelectric materials have been studied extensively in the past decade. Significant progress has been made in this field, manifesting competitive piezoelectric performance with that of lead-based, for specific application scenarios. Further understanding of the relationship between high piezoelectricity and microstructure or more precisely, ferroelectric domain structure, domain wall pinning effect, domain wall conduction and local polarization switching underpins the continuous advancement of piezoelectric properties, with the help of piezoresponse force microscopy (PFM). In this review, we will present the fundamentals of scanning probe microscopy (SPM) and its cardinal derivative in piezoelectric and ferroelectric world, PFM. Some representative operational modes and a variety of recent applications in KNN-based piezoelectric materials are presented. We expect that PFM and its combination with some newly developed technology will continue to provide great insight into piezoelectric materials and structures, and will play a valuable role in promoting the performance to a new level.

Microstructures and LPG Sensing Properties of Maghemite(${\gamma}-Fe_2O_3$) Ceramics (마게마이트(${\gamma}-Fe_2O_3$) 소결체의 미세구조와 LPG 감지특성)

  • 신형섭;오재희
    • Journal of the Korean Ceramic Society
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    • v.29 no.6
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    • pp.441-450
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    • 1992
  • The microstructur and LPG sensing properties of maghemite (${\gamma}-Fe_2O_3$) ceramics have been studied. The acicular and fine spherical shaped iron oxide particles were sintered at below $900^{\circ}C$. The maghemite ceramics were prepared by reduction-oxidation of sintered iron oxide. With the microstructure of acicular and/or fine grains, the maghemite ceramics have good LPG sensing properties. Increased sintering temperature deteriorates the LPG sensitivity of maghemite ceramics due to the grain growth. The maghemite ceramics prepared from the mixed iron oxide, of a large amount of acicular particles and a small amount of spherical ones, have a lower LPG sensitivity than that of the acicular iron oxide ceramics. But, they seem to be of higher mechanical strength. The optimum working temperature for LPG sensing of the maghemite ceramics was found to be $300~350^{\circ}C$.

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Densification of Reaction Bonded Silicon Nitride with the Addition of Fine Si Powder - Effects on the Sinterability and Mechanical Properties

  • Lee, Sea-Hoon;Cho, Chun-Rae;Park, Young-Jo;Ko, Jae-Woong;Kim, Hai-Doo;Lin, Hua-Tay;Becher, Paul
    • Journal of the Korean Ceramic Society
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    • v.50 no.3
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    • pp.218-225
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    • 2013
  • The densification behavior and strength of sintered reaction bonded silicon nitrides (SRBSN) that contain $Lu_2O_3-SiO_2$ additives were improved by the addition of fine Si powder. Dense specimens (relative density: 99.5%) were obtained by gas-pressure sintering (GPS) at $1850^{\circ}C$ through the addition of fine Si. In contrast, the densification of conventional specimens did not complete at $1950^{\circ}C$. The fine Si decreased the onset temperature of shrinkage and increased the shrinkage rate because the additive helped the compaction of green bodies and induced the formation of fine $Si_3N_4$ particles after nitridation and sintering at and above $1600^{\circ}C$. The amount of residual $SiO_2$ within the specimens was not strongly affected by adding fine Si powder because most of the $SiO_2$ layer that had formed on the fine Si particles decomposed during nitridation. The maximum strength and fracture toughness of the specimens were 991 MPa and $8.0MPa{\cdot}m^{1/2}$, respectively.

Reinforcement of Porous Mullite Ceramics Using Ultra Fine Mullite Precursor Powders

  • Cho, Yong-Ick;Hisao Suzuki;Hidehiro Kamiya
    • The Korean Journal of Ceramics
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    • v.5 no.2
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    • pp.137-141
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    • 1999
  • To increase the strength of high-purity porous mullite ceramics, ultra fine mullite precursor powders of about 10nm in diameter were deposited at point of contact between primary coarse mullite particles of about 60$\mu\textrm{m}$. The deposited and hetero coagulated structures of ultra fine mullite precursor powders were controlled by pH. The optimum pH condition to form a uniform deposition of mullite powders between coarse mullite particles was in the range from 7 to 8. Deposition of the ultra fine powders did not form at pH < 7 and pH > 10 irregular deposition was observed from pH 8 to 9.

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Fabrication of Undoped PbTiO3 Ceramics via Sol-Gel Processing (Sol-Gel Processing에 의한 순수 $PbTiO_3$ Ceramics 제조)

  • 김선욱;윤만순;임종인;김성숭;김남흥
    • Journal of the Korean Ceramic Society
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    • v.29 no.3
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    • pp.211-215
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    • 1992
  • Crack free PbTiO3 ceramics were produced by sol-gel processing using alkoxide, which has not been reported to be successful. The PbTiO3 gels were prepared from Ti alkoxide and lead acetate without any dopants. They were calcined at $600^{\circ}C$ and miled to produce fine PbTiO3 powder. It was pressed into discs and they were sintered at 110$0^{\circ}C$ for a few hours. The sintered ceramics were relativley hard and dense as having about 96% of theoretical density of PbTiO3. Fabrication of pure PbTiO3 ceramics by sol-gel processing is possibly due to their small grain size and uniform distribution of residual stress created during cubic-tetragonal transition over large number of small grains in fine grain PbTiO3 ceramics.

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A Study on the Machinability of Ceramics by Low Temperature Cooling Diamond Tool (다이아몬드 공구 내부 냉각법에 의한 세라믹스의 피삭성에 관한 연구)

  • 김정두
    • Journal of the Korean Professional Engineers Association
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    • v.22 no.2
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    • pp.10-18
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    • 1989
  • New Materials such as fine ceramics have attracted much attention as structural materials. The industrial needs of machining such materials will be emphasized more and more in the future. The objective of this study is to supply useful knowledges for improvement by cooled cutting of sintered diamond tool. This study treats with experimental analysis of tool wear, surface roughness and thermal stress which will lead to the machinability of fine ceramics.

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