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A Study on Durability Characteristics for Plungers of Conventional Ceramic and Surface Modification by Powder Coating Using High Velocity Oxygen Fuel Thermal Spray (기존 세라믹 및 초고속 용사 분말피막 표면개질 플런저의 내구성 특성에 관한 연구)

  • Bae, Myung-whan;Park, Byoung-ho;Jung, Hwa
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.3
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    • pp.285-293
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    • 2016
  • The high velocity oxygen fuel(HVOF) thermal spray is a kind of surface modification techniques to produce the sprayed coating layer. This process is to form the coating layer after spraying the powder to molten or semi-molten state by the ultra-high speed at the high-temperature heat source and conflicting with a substrate. The efficiency of thermal spraying is dropped, however, because the semi-molten powder in a spray process become a factor that degrades the mechanical property by the formed pore within the coating layer. Therefore, it is necessary to melt completely the thermal spray powder in order to produce the coating layer with an optimal adhesive force. In this study, to improve the wear resistance, corrosion resistance and heat resistance, the plungers of high-speed and ultra-high pressure reciprocating hydraulic pumps used in ironworks are manufactured with STS $420J_2$ and are coated by the powders of WC-Co-Cr and WC-Cr-Ni including the WC of high hardness using a HVOF thermal sprayer developed in this laboratory. These are called by the surface-modified plungers. The surface roughness, hardness, and surface and cross-sectional microstructure of these two surface-modified and conventional ceramic plungers are measured and compared before operation with after operation for 100 days. It is found that the values of centerline average surface roughness and maximum height for conventional ceramic plunger are 9.5 to 10.8 and 5.2 to 5.7 times higher than those of surface-modified ones coated by WC-Co-Cr and WC-Cr-Ni because the fine tops and bottoms on surface roughness curve of conventional ceramic plunger are approximately 100 times higher than those of surface-modified ones. In addition, the pores and scratches in the surface microstructure are considerably formed in the order of conventional ceramic, WC-Cr-Ni and WC-Co-Cr surface-modified plungers. The greater the WC content of high hardness powder is less the change in the plunger surface.

Cause of Groundwater Yield Reduction in a Collector Well Considering Sediment's Composition and Hydrogeochemical Characteristics (지층 및 이화학 특성을 고려한 방사형 집수정의 취수량 감소 원인 분석)

  • Kim, Gyoo-Bum;Lee, Chi-Hyung;Oh, Dong-Hwan
    • The Journal of Engineering Geology
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    • v.27 no.4
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    • pp.439-449
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    • 2017
  • The cause of yield reduction in a collector well, which is located in Anseong-cheon watershed in Kyunggi province, is studied by using aquifer sediments' composition and hydraulic conductivity near four horizontal wells, no. 1, no. 4, no. 6, and no. 7 wells. During test-pumping periods, groundwater yield is reduced with a trend of $12.4m^3/d/d$ at no. 1, $2.3m^3/d/d$ at no. 4, $24.4m^3/d/d$ at no. 6, and $187.3m^3/d/d$ at no. 7 and no. 7 well shows the biggest reduction. The sediments along no. 7 horizontal well have low hydraulic conductivity and high coefficient of uniformity ($C_u$), and a deviation of $C_u$ along the well is also large. This characteristics can bring the fine particles' movement and make the openings filled. Additionally, high iron ($Fe^{2+}$) content results in a precipitation of iron hydroxides during pumping or injection and they can produce a clogging in sediments. In the future study, the analysis of physical and hydrochemical changes through a long-term pumping procedure will give a more exact interpretation for the cause of yield reduction.

Application of Texture Features algorithm using Computer Aided Diagnosis of Papillary Thyroid Cancer in the Ultrasonography (초음파영상에서 갑상선 결절의 컴퓨터자동진단을 위한 Texture Features 알고리즘 응용)

  • Ko, Seong-Jin;Lee, Jin-Soo;Ye, Soo-Young;Kim, Changsoo
    • The Journal of the Korea Contents Association
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    • v.13 no.5
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    • pp.303-310
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    • 2013
  • Thyroid nodular disease is the most frequently appeared in thyroid disease. Thyroid ultrasonography offers location of nodules, size, the number, information of internal echo characteristic. Thus, it makes possible to sort high-risk nodule containing high possibility about thyroid cancer and to induct precisely when take a Fine Needle Biopsy Aspiration. On thyroid nodule, the case which is diagnosed as malignant is less than 5% but screening test is very important on ultrasound and also must be reduced unnecessary procedure. Therefore, in this study an approach for describing a region is to quantity its texture content. We applied TFA algorithm on case which has been pathologically diagnosed as papillary thyroid cancer. we obtained experiment image which set the ROI on ultrasound and cut the $50{\times}50$ pixel size, histogram equalization. Consequently, Disease recognition detection efficiency of GLavg, SKEW, UN, ENT parameter were high as 91~100%. It is suggestion about possibility on CAD which distinguishes thyroid nodule. In addition, it will be helpful to differential diagnosis of thyroid nodule. If the study on additional parameter algorithm is continuously progressed from now on, it is able to arrange practical base on CAD and it is possible to apply various disease in the thyroid US.

Distribution Characteristics of Polychlorinated Biphenyls in Sediments inside Jeju Harbor (제주항내 퇴적물의 PCBs 분포특성)

  • Heo, Ryun-Yong;Kam, Sang-Kyu;Cho, Eun-Il
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.22 no.2
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    • pp.220-227
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    • 2016
  • In this paper, polychlorinated biphenyls (PCBs) were measured in surface sediments collected three times (June, October, December, 2013), inside Jeju Harbor as major harbors of Jeju Island. The concentration of PCBs inside Jeju Harbor was in the range of 1.62~4.45 (mean) ng/g on a dry weight basis and the levels were very low. In the analysis of PCBS homologue patterns, high-chlorinated PCB congeners were dominant in surface sediments inside Jeju Harbor, indicating that their sources were originated from shipping activity. In the relationships between PCBs concentrations and particle size (mud, sand and gravel) in surface sediments, PCBs concentrations were higher in the sediments with higher mud content, indicating that higher PCBs were distributed with increasing sediments of fine gradules. The PCBs concentrations in surface sediments in this study were very low, compared with ER-L (effect range-low) and TEL (threshold effects level) among sediment quality guideleines (SQGs) applied in foreign countries, such as USA, Canada, and Australia, etc), indicating that their biological effects on the bottom organisms in marine environment were expected to be very low.

An Ecological Study on the Sand Dollar, Astriclypeus manni (VERRIL 1867), in Hamdock, Cheju Korea (제주도 함덕 연안에 서식하는 구멍연잎성게, Astriclypeus manni (VERRIL 1867)의 생태학적 특성에 관한 연구)

  • KANG DO-Hyung;CHOI Kwang-Sik;CHUNG Sang-Chul
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.32 no.3
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    • pp.345-352
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    • 1999
  • The sand dollar, Astriclypeus manni is commonly encountered on a subtidal sand bottom along the coast of Cheju Island. limited information has been reported on their ecology despite their natural abundance. This study reports ecology and an annual reproductive cycle of the sand dollars present at Hamdock, northern coast of Cheju Island. A. manni collected from Hamdock revealed that they are 80 to 200 mm in test diameter. Sediment Brain size analysis indicated that A. manni mostly occurs on medium (particle diameter of 500 $\mu$m) to very find sand (particle diameter of 125 $\mu$m), particularly on fine sand (particle diameter of 250 $\mu$m). Internal morphology and in situ observations on their feeding habit indicated that A. manni is a deposit feeder, feeding on organic debris contained in the sediment around its habitat. A. manni were more frequently observed near Zostrea marina bed where content of organic matter in the sediment is considered to be higher. Gonadal tissues of the male were yellow in color while female gonads appeared to be purple. Fully mature eggs, with a mean diameter of 381 $\mu$m, and sperm were observed from the histological slides of the sand dollars collected in late July to August, suggesting that A. manni spawn during July to August when water temperature reaches 20 to $25^{\circ}C$.

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Study on the Combustion Characteristics of a Small-Scale Orimulsion Boiler (소형 오리멀젼 보일러의 연소특성 연구)

  • Kim, Hey-Suk;Shin, Mi-Soo;Jang, Dong-Soon;Choi, Young-Chan;Lee, Jae-Gu
    • Journal of Korean Society of Environmental Engineers
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    • v.27 no.10
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    • pp.1081-1089
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    • 2005
  • In order to examine the application feasibility of Orimulsion fuel in a commercial boiler using heavy fuel oil, a numerical and experimental research efforts have been made especially to figure out the fundamental combustion characteristics of this fuel in a small-scale boiler. One of the notable combustion features of Orimulsion fuel is the delayed appearance of flame location with the flame shape of rather broad distribution, which is found experimentally and confirmed by numerical calculation. This kind of flame characteristics is considered due to the high moisture content included inherently in the process of Orimulsion manufacture together with micro-explosion by the existence of fine water droplets. In order to investigate the effect on the combustion characteristics of Orimulsion, a series of parametric investigation have been made in terms of important design and operational variables such as injected amount of fuel, types of atomization fluid, and phonemenological radiation model employed in the calculation, etc. The delayed feature of peak flame can be alleviated by the adjustment of the flow rate of injected fuel and the generating features of CO, $SO_2$ and NO gases are also evaluated in the boiler. When the steam injection as atomizing fluid is used, the combustion process is stabilized with the reduced region of high flame temperature. In general, the calculation results are physically acceptable and consistent but some refinements of phenomenological models are necessary for the better resolution of pollutant formation. From the results of this small-scale Orimulsion boiler, it is believed that a number of useful information are obtained with the working computer program for the near future application of Orimulsion fuel to a conventional boiler.

Quantitative X-ray Diffraction Analysis of the Yellow Sea Surface Sediments; 2nd Yellow Sea Cruise Samples in 2001 (황해 표층 퇴적물의 X선 광물정량분석; 2001년 황해 2차 탐사 시료)

  • Moon, Dong-Hyuk;Kim, Soon-Oh;Yi, Hi-Il;Shin, Dong-Hyeok;Shin, Kyung-Hoon;Cho, Hyen-Goo
    • Journal of the Mineralogical Society of Korea
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    • v.20 no.3
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    • pp.203-212
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    • 2007
  • Mineral compositions of 89 Yellow Sea surface sediments collected at the second cruise in 2001, were determined using the high resolution X-ray diffractometer and Siroquant v.3.0 program. Yellow Sea surface sediments are composed of major minerals (quartz 57.8%, plagioclase 16.0% and alkali feldspar 10.0%), clay minerals, and calcite. Illite (8.7%) is the most abundant clay mineral, chlorite (2.6%) is the second, and kaolinite (0.6%) is few. however smectite is not detected. Quartz content is very high around the margin of the Yellow Sea, however is very low along the northwest to southeast direction extending from southeast of Sandong Peninsula to southwest of Jeju Island. It has similar distribution pattern with that of coarse sediment (sand). The coarse sediment, is mainly consisted of quartz, may be much supplied from the eastern part and southwestern part of the Yellow Sea. Illite distribution pattern is opposite to that of quartz. It is similar to those of clay and mud particles, therefore it can be suggested that fine sediment may be largely supplied from the northwestern part of the Yellow Sea. It is necessary to continue this kind of investigation, because it is difficult to interpret the sediment provenance of the Yellow Sea only from the result of this study.

Sediment Provenance of Southeastern Yellow Sea Mud Using Principal Component Analysis (주성분분석법을 활용한 황해 남동 이질대 퇴적물의 기원지 연구)

  • Cho, Hyen Goo;Kim, Soon-Oh;Lee, Yun Ji;Ahn, Sung Jin;Yi, Hi Il
    • Journal of the Mineralogical Society of Korea
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    • v.27 no.3
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    • pp.107-114
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    • 2014
  • In this study, we tried to determine the origin of fine-grained sediments in Southeastern Yellow Sea Mud patch (SEYSM) using principal component analysis coupled with semi-quantitative X-ray diffraction analysis for 4 major clay minerals. We used 51 marine surface sediments from SEYSM and 33 surface sediments of rivers flowing into the Yellow Sea. We made bioplot diagram using R program with principal component 1 and component 2 because the two components might contain about 98% of all data. The content of each clay mineral in the south and north regions of SEYSM are almost similar. In the biplot, SEYSM sediments distribute close to Korean rivers sediments than Huanghe and Changjiang sediments. Based on these results, we suggest that SEYSM is originated from the Korean rivers sediments. The higher accumulation rate in the SEYSM compared to the sediment discharge from neighboring Korean rivers can be explained by erosion and reworking of surface sediments in this area. The principal component analysis can be used for the provenance research of marine sediments around the Korean Peninsula.

Preparation and properties of water-based magnetic fluid with synthesized magnetite (합성마그네타이트를 이용한 수상자성유체의 제조 및 특성)

  • Kim, Mahn;Oh, Jae-Hyun;Seo, Ho-Jun;Cho, Moung-Ho;Kim, Mi-Sung
    • Journal of the Korean Magnetics Society
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    • v.4 no.2
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    • pp.173-178
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    • 1994
  • The water-based magnetic fluids were prepared with the synthesized ultra-fine magnetite, oleic acid and SDBS (sodium dodecyl benzene sulfonate) as surfactants. The dispersion of water-based magnetic fluids was about 90 % when the added amounts of oleic acid and SDBS for magnetite(27 g) were more than $2.66{\times}10^{-3}$ mol and 10 g respectively. As the solid content increased from o. 05 g/cc to 0.4 g/cc, saturation magnetization of magnetic fluids at 5 kOe increased from 1.98 emu/g to 9.63 emu/g at $Fe^{2+}/Fe^{3+}=0.5$ and from 2.7 emu/g to 14.63 emu/g at $Fe^{2+}/Fe^{3+}=1.0$, and the its viscosity increased from 1.3 cp to 4.4 cp at $Fe^{2+}/Fe^{3+}=0.5$. pH region of oleic acid and SDBS stabilized water-based mag¬netic fluids was stable was in the range of pH 3.0 to pH 11.0. Stability of Water-based magnetic fluids can be obtained by observation of magnetic memory patterns on the VCR tape.

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Characteristics of Crystallinity and Morphology of Barium Titanate Particles Prepared by Spray Pyrolysis (분무열분해 공정에 의해 합성된 바륨 티타네이트 분말의 결정화 및 형태 특성)

  • Lee, Kyo Kwang;Jung, Kyeong Youl;Kim, Jung Hyun;Koo, Hye Young;Ju, Seo Hee;Kang, Yun Chan
    • Korean Chemical Engineering Research
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    • v.43 no.4
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    • pp.517-524
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    • 2005
  • Barium titanate ($BaTiO_3$) particles were prepared by spray pyrolysis from spray solution containing organic additives. The effects of the type and amount of organic precursors on the crystal structure and morphology of the $BaTiO_3$ particles were investigated. It was found that the morphology of $BaTiO_3$ particles before and after calcination depended on the type of organic additives such as citric acid, ethylene glycol and polyethylene glycol. Among these organic additives, citric acid was the most effective to prepare $BaTiO_3$ particles with nano-structured morphology consisting with uniform size nanometer particles after calcination. It was also found that the phase transformability of the metastable cubic phase to the tetragonal one during calcination could be improved by increasing the content of citric acid in the spray solution. As a result, $BaTiO_3$ particles prepared from spray solution containing high concentration of citric acid had good tetragonality, uniform and fine size, and high BET surface area after calcination. $BaTiO_3$ particles prepared by spray pyrolysis had nanometer size and uniform morphology after simple ball milling process.