• Journal of Welding and Joining
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• 제32권2호
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• pp.63-69
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• 2014

Dual laser heat sources were used for polymer based material joining. An infrared camera and thermocouple DAQ system were used to correlate the temperature distribution to computer simulation. A 50 degree tilted pre-heating laser source was acting as a heating source to promote the temperature to minimize thermal shock by the following a welding heat source. Based on the experimental result, the skin depth was empirically estimated for computer simulation. The offsets of 3mm, 5mm and 10mm split by weld and preheat were effectively used to control the temperature distribution for the optimal laser joining process. The closer offset resulted in an excessive melting or burning caused by sudden temperature rising. The laser power was split by 50%, 75% and 100% of the weld power, and the best results were found at 50% of preheating. To accurately simulate the physical laser beam absorption and joining optical properties were experimentally measured for the computer FEM simulation. The simulation results showed close correlation between theoretical and experimental results. The developed dual laser process is expected to increase productivity and minimize the cost for the final products.

• 한국분말재료학회지
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• 제12권2호
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• pp.131-135
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• 2005

7xxx series Al alloy has the most attractive properties including its excellent high specific strength, stress corrosion cracking and corrosion-resistance. However, in case of the Al-Zn system, the liquid phase has a transient aspect because of the high solid solubility of Zn in Al. Therefore, transient liquid phase sintering behavior was observed during the sintering process. And the amount of liquid and its duration were influenced by the process variables including heating rate and final sintering temperature. At high heating rates($100^{\circ}C/min$), the liquid fraction increased during sintering because diffusion was minimized and therefore local saturation could easily occur. The sintered density increased with increasing heating rate.

• 한국안전학회지
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• 제17권2호
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• pp.39-44
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• 2002

This study was investigated the thermal decomposition characteristics of azo type sponge blowing agent azodicarbonamide(ADCA) using differential scanning calorimeter(DSC). The experimental results showed that the exothermic onset $temperatures(T_{o})$ for ADCA were about $201{\sim}206^{\circ}C$ and evolution heats(Q) were about $144{\sim}150cal/g$. The exothermic onset $temperatures(T_{o})$, exothermic maximum $temperature(T_{m})$ and exothermic final $temperature(T_{f})$ were decreased by decreasing particle size of ADCA and evolution heats(Q) were increased with it. $T_{o}$ and Q for $6.1{\sim}7.2{\mu}m$ ADCA were increased by increasing heating rate at constant sample weight and activation energy was about 37.29kcal/mol. A positive gas pressure was employed in the elucidation of the decomposition behavior of ADCA because it sublimes during linear heating at atmospheric pressure. $T_{o}$ and Q of ADCA tended to increase with a pressure in air or nitrogen. In the case of azo dye, experimental results showed that $T_{o}$ were about $280{\sim}420^{\circ}C$ and Q were about $2{\sim}30cal/g$.

• International Journal of Precision Engineering and Manufacturing
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• 제9권4호
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• pp.51-56
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• 2008

Thermoforming is one of the most versatile and economical processes available for shaping polymer products, but obtaining a uniform thickness of the final product using this method is difficult. Heater power adjustment is very important because the thickness distribution depends strongly on the distribution of the sheet temperature. In this paper, the steady-state optimum distribution of heater power is first ascertained by a numerical optimization to obtain a uniform sheet temperature. The time-dependent optimal heater input is then determined to decrease the temperature difference through the direction of the thickness using the response surface method and the D-optimal method. The optimal results show that the time-dependent optimum heater power distribution gives an acceptable uniform sheet temperature in the forming temperature range by the end of the heating process.

• 한국정밀공학회지
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• 제20권6호
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• pp.222-229
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• 2003

The purpose of this study is to evaluate the mechanical properties of 6061 Al foams, which were fabricated by P/M and multi-step induction heating method, and to build the database, which is needed for computer aided modeling or foam components design. Aluminium foams, consisting of solid aluminium and large quantities of porosities, is widely used in automotive, aerospace, naval as well as functional applications because of its high stiffness at very low density, high impact energy absorption, heat and fire resistance, and greater thermal stability than any organic material. In this study, 6061 Al foams were fabricated for variation of fraction of porosities (%) according to porosities (%)-final heating temperature ( $T_{a3}$) curves. Mechanical properties such as compressive strength, energy absorption capacity, and efficiency were investigated to evaluate the feasibility of foams as crash energy absorbing components. Moreover, effect of the surface skin thickness on plateau stress and strain sensitivity of the 6061 Al foams with low porosities (%) were studied.d.

• Applied Biological Chemistry
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• 제34권4호
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• pp.379-385
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• 1991

12품종의 쌀로 부터 분리 정제한 전분의 2.5% (w/v) 현탁액을 각각 $65^{\circ}C$에서 $95^{\circ}C$까지 $5^{\circ}C$ 간격으로 30분간 가열 조리한 후, 전분 입자들의 형태학적 변화를 주사현미경으로 관찰 하였다. 품종에 관계없이 쌀 전분 입자들은 온도가 증가함에 따라 점진적인 형태학적 변화를 보여주었다. 이들 형태학적 변화는 전분의 팽윤도, 용해도 및 아밀로그라프점성 특성등과 밀접한 연관성을 보였다. 전분 입자로 부터 가용성 물질이 용출되는 것과 팽윤된 전분 입자가 그 자체의 독특한 형태를 잃고 서로 망상구조로 연결되면서 이들 리올로지 특성들의 급격한 증가를 가져왔다. 초기 팽윤 단계에서 전분 입자들의 독특한 구조손실 시기는 각각의 호화온도에 영향을 받았다. 호화 온도 이상의 높은 온도에서 전분 입자들이 삼차원적 망상구조를 형성하는 정도는 아밀로오스 함량이 감소할 수록 망상구조가 더 세밀해지며, 증가하는 경향을 보였다.

• 한국전산유체공학회:학술대회논문집
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• 한국전산유체공학회 2011년 춘계학술대회논문집
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• pp.96-99
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• 2011

Fiber coatings are essential in optical fiber manufacturing, since they provide the protective layers from the surface damages and the adequate fiber strength. Flow and temperature fields of coating liquid in a fiber coating applicator are numerically investigated by using a commercial CFD software. The main focus of this computational study is on the thermal effects by viscous dissipation and the effects of coating supply temperature on the final fiber coating thickness. The numerical results reveal that the thermal effects play a major role in the high-speed optical fiber coating process and give substantial influences on the determination of coating thickness. Changing the supply temperature of coating liquid is found to relieve the radial variation of coating liquid viscosity in the coating die and it can be an effective way to control the fiber coating thickness.

• 한국세라믹학회지
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• 제28권10호
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• pp.751-756
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• 1991

Continuous microstructural changes on heating of hardened paste prepared from primary clinker of CA2 composition was studied. On heating period, several characteristic shrinkages and microstructural changes took place in the specimen due to the dehydration and recrystallization of calcium aluminates without regard to the accelerative shrinkage resulted from sintering. Though micropores formed by dehydration decreased with recrystallization of calcium aluminates, micropores formed by plate-type gibbsite in the hydrates were maintained up to the temperature at which CA2 becomes main phase and had influence to the microstructure of the final clinker.

• 농업과학연구
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• 제21권2호
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• pp.133-141
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• 1994

냉동식품을 해동하는데 적절한 해동시간과 최적해동방법을 규명하고자 감자전분, 옥수수전분 및 대두단백질을 일정비율로 혼합한 모형식품을 시료로하여 실온, 열풍 및 초단파 가열방법으로 해동하였을 때의 조직과 색의 변화 및 Drip올 측정 하였다. 동결된 모형식품의 Hardnesss는 수분함량이 적을수록 증가 하였고 단백질이 전분보다 더 낮았다. 일정성분비의 (P4S2) 해동율은 각각 실온해동 ; 0.02 kg/min, $50^{\circ}C$ 열풍해동 ; 0.08 kg/min, 초단파해동 ; 0.01kg/min)였다. 염, 당농도에 따른 조직특성은 그 첨가량에 비례하여 감소하였으며 각각 실온에서 해동완료시간이 대조구는 60분, 5% sucrose는 50분, 10% sucrose는 30분, 5% Nacl은 40분, 10% Nacl은 30분으로 나타났다. Drip발생량은 단백질 식풍은 해동초기에 수분을 흡수하는 경향을 보였으며, 전분질 식품은 수분과 전분이 많을수록 각 해동방법에서 많은 양의 유출을 보였다. 대조구의 Drip유출량은 자연해동이 22.5%, 초단파 해동이 1.3%였으나 $50^{\circ}C$ 열풍해동은 거의 없었으며, 색특성은 자연해동시 L, a, b 값의 변화가 적었고, 급속해동시에는 초단파해동이 가장 적절한 것으로 나타났다.

• Journal of Biosystems Engineering
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• 제25권6호
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• pp.481-488
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• 2000

This study was initiated in order to find alternative fuel substituting for light oil the most common fuel for heating greenhouse. The tire oil used in this research was produced by pyrolysis process, one of the final products besides steel string and carbon black in which waste tires as a form of chopped pieces broken by shredding machine are heated up to 200~30$0^{\circ}C$ with maximum restraining of oxygen supply. In order to justify light oil equivalent qualities in tire oil combustion characteristics were defined in the way of comparing kinetic viscosities in the wide range of temperature flame sizes and exhaust gas components in the various combustion conditions. We found that kinetic viscosity of tire oil was lower than light oil by 1 to 2 cSt in the temperature range showing better flowing mobility in the fuel line of the burner and no significant difference in flame size between the two oils in the all combustion treatments. However much more NO and SO$_2$ were detected from the exhaust gases of tire oil than light oil combustions. In fact tire oil contains more nitrogen and total sulfur, by 25 times and 40 times respectively than light oil according to the composition analysis. Tolerable limit for SO$_2$discharge amount defined by the national air pollution standards is under 540ppm so tire oil combustion satisfies the requirement though. It is desirable if sulfur and nitrogen filtering process shall be added in the tire oil production line. Except the exhaust gas components all greenhouse heating qualities of tire oil including hot air temperature are very identical to those of light oil.