• Title/Summary/Keyword: Film-Cooling Hole

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Effect of Free-Stream Turbulence on Film-Cooling Upstream of Injection Hole on a Cylindrical Surface (자유유동 난류강도가 원형 곡면위의 분사홀 상류에서의 막냉각에 미치는 영향에 대한 연구)

  • Seo, Hyeong-Joon;Kuk, Keon;Lee, Joon-Sik;Lee, Sang-Woo
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.3
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    • pp.645-652
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    • 1994
  • The leading edge of a turbine blade was simulated as a circular cylindrical surface. The effect of free-stream turbulence on the mass transfer upstream of the injectionhole has been investigated experimentally. The effects of injection location, blowing ratio on the Sherwood number distribution were examined as well. The mass transfer coefficients were measured by a naphthalene sublimation technique. The free-stream Reynolds number based on the cylinder diameter is 53,000. Other conditions investigated are: free-stream turbulence intensities of 3.9% and 8.0%, injection locations of $40^{\circ}$, $50^{\circ}$, and $60^{\circ}$ from the front stagnation point of the cylinder, and blowing ratios of 0.5 and 1.0. The role of the horseshoe vortex formed upstream edge of the injected jet is dicussed in detail. When the blowing ratio is unity, and the coolant jet is injected at $40^{\circ}$, the mass transfer upstream of the jet is not affected by the coolant jet at all. On the other hand, when the injection hole is located beyond $50^{\circ}$, the mass transfer upstream edge of the injection hole suddenly increases due to the formation of the horseshoe vortex, but it dereases as the free-stream turbulence intensity increases because the strength of the horseshoe vortex structure becomes weakened. The role of the horseshoe vortex is clearly evidenced by placing a rigid rod at the injection hole instead of issuing the jet. In the case of the rigid rod, the spanwise Sherwood number upstream of the injection hole is much larger due to the intense influence of the horseshoe vortex.

Numerical Analysis of Heat Transfer and Flow Characteristics on Squealer Tip of Gas Turbine Blade (가스터빈 블레이드 팁의 열전달과 유동 특성에 대한 수치적 해석)

  • Jiao, Liu;Kang, Youngseok;Kim, Donghwa;Cho, Jinsoo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.12
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    • pp.1062-1070
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    • 2016
  • The heat transfer and flow characteristics of gas turbine blade tip were investigated in this paper by using the conjugate heat transfer analysis. The rotor inlet boundary condition profile which was taken from the first stage nozzle outlet was used to analyse. The profile contained the velocity and temperature information. This study presents the influence of tip clearance about aerodynamic loss, heat transfer coefficient and film cooling effectiveness with the squealer tip designed blade model which tip clearance variation range from 1% to 2.5% of span. Results showed that the aerodynamic loss and the heat transfer coefficient were increased when the tip clearance was increased. Especially when the tip clearance was 2% of the span, the average heat transfer coefficient on the tip region was increased obviously. The film cooling effectiveness of tip region was increasing with decreasing of the tip clearance. There was high film cooling effectiveness at cavity and near tip hole region.

Cracking Near a Hole on a Heat- Resistant Alloy Subjected to Thermo-Mechanical Cycling (열 및 기계적 반복하중 하의 내열금속 표면 홀 주변 산화막의 변형 및 응력해석)

  • Li, Feng-Xun;Kang, Ki-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1227-1233
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    • 2010
  • In the hot section of a gas turbine, the turbine blades were protected from high temperature by providing a thermal barrier coating (TBC) as well as by cooling air flowing through internal passages within the blades. The cooling air then passed through discrete holes on the blade surface, creating a film of cooling air that further protects the surface from the hot mainstream flow. The holes are subjected to stresses resulting from the lateral growth of thermally grown oxide, the thermal expansion misfit between the constituent layers, and the centrifugal force due to high-speed revolution; these stresses often result in cracking. In this study, the deformation and cracks occurring near a hole on a heat-resistant alloy subjected to thermo-mechanical cycling were investigated. The experiment showed that cracks formed around the hole depending on the applied stress level and the number of cycles. These results could be explained by our analytic solution.

Effect of Convex Wall Curvature on Three-Dimensional Behavior of Film Cooling Jet

  • Lee, Sang-Woo;Lee, Joon-Sik;Keon Kuk
    • Journal of Mechanical Science and Technology
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    • v.16 no.9
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    • pp.1121-1136
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    • 2002
  • The flow characteristics of film coolant issuing into turbulent boundary layer developing on a convex surface have been investigated by means of flow visualization and three-dimensional velocity measurement. The Schlieren optical system with a spark light source was adopted to visualize the jet trajectory injected at 35° and 90° inclination angles. A five-hole directional pressure probe was used to measure three-dimensional mean velocity components at the injection angle of 35°. Flow visualization shows that at the 90° injection, the jet flow is greatly changed near the jet exit due to strong interaction with the crossflow. On the other hand, the balance between radial pressure gradient and centrifugal force plays an important role to govern the jet flow at the 35° injection. The velocity measurement shows that at a velocity ratio of 0.5, the curvature stabilizes downstream flow, which results in weakening of the bound vortex structure. However, the injectant flow is separated from the convex wall gradually, and the bound vortex maintains its structure far downstream at a velocity ratio of 1.98 with two pairs of counter rotating vortices.

A numerical simulation on the effect of hole geometry for film cooling flow (홀 형상이 막 냉각 유동에 미치는 효과에 대한 수치 해석적 연구)

  • Lee, Jeong-Hui;Choe, Yeong-Gi
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.7
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    • pp.849-861
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    • 1997
  • In this study, the effect of hole geometry of the cooling system on the flow and temperature field was numerically calculated. The finite volume method was employed to discretize the governing equation based on the non-orthogonal coordinate with non-staggered variable arrangement. The standard k-.epsilon. turbulence model was used and also the predicted results were compared with the experimental data to validate numerical modeling. The predicted results showed good agreement in all cases. To analyze the effect of the discharge coefficient for slots of different length to width, the inlet chamfering and radiusing holes were considered. The discharge coefficient was increased with increment of the chamfering ratio, radiusing ratio and slot length to width and also the effect of radiusing showed better result than chamfering in all cases. In order to analyze the difference between the predicted results with plenum region and without plenum region, the velocity profiles of jet exit region for a various flow conditions were calculated. The normal velocity components of jet exit showed big difference for the low slot length to width and high blowing rate cases. To analyze the flow phenomena injected from a row of inclined holes in a real turbine blade, three dimensional flow and temperature distribution of the region including plenum, hole and cross stream with flow conditions were numerically calculated. The results have shown three-dimensional flow characteristics, such as the development of counter rotating vortices, jetting effect and low momentum region within the hole in addition to counter rotating vortex structure in the cross stream.

Effect of Mainstream Turbulence Intensitv on Dimensionless Temperature Downstream of Staggered Rows of Recangular Hole (주유동의 난류강도가 엇갈린 배열의 사각홀 하류에서의 온도장 분포에 미치는 영향)

  • Kim, Young-Bong;Lee, Dong-Ho;Oh, Min-Guen;Cho, Hyung-Hee
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.181-186
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    • 2003
  • An experimental study has been conducted to measure the temperature fields for two and three staggered rows of the rectangular shaped-holes with high turbulence intensity. 10 % turbulence intensity is obtained by installation of two kinds of grids which have different shapes. One grid which is installed at 30d upstream from center of 1st row of holes is composed of vertical cylinders of which diameter is 10 mm and center to center distance is 18 mm. The other installed 15d apart to upstream from center of 1st row of holes which has square pattern is constructed of 3 rum square bars and bar spacing is 25 mm. Temperature fields are measured by using a thermocouple rake which is attached on three-axis traversing system. The results show that the overall values are decreased and the thicker film of coolant is fanned downstream of rows of holes for high mainstream turbulence intensity.

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Thermal Properties of Graphene

  • Yoon, Du-Hee;Lee, Jae-Ung;Son, Young-Woo;Cheong, Hyeon-Sik
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.14-14
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    • 2011
  • Graphene is known to possess excellent thermal properties, including high thermal conductivity, that make it a prime candidate material for heat management in ultra large scale integrated circuits. For device applications, the key parameters are the thermal expansion coefficient and the thermal conductivity. There has been no reliable experimental determination on the thermal expansion coefficient of graphene whereas the estimates of the thermal conductivity vary widely. In this work, we estimate the thermal expansion coefficient of graphene on silicon dioxide by measuring the temperature dependence of the Raman spectrum. The shift of the Raman peaks due to heating or cooling results from both the intrinsic temperature dependence of the Raman spectrum of graphene and the strain on the graphene film due to the thermal expansion mismatch with silicon dioxide. By carefully comparing the experimental data against theoretical calculations, it is possible to determine the thermal expansion coefficient. The thermal conductivity is measured by estimating the thermal profile of a graphene film suspended over a circular hole of the substrate.

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3-Dimensional Locally Elliptic Numerical Predictions of Turbulent Jet in a Crossflow In A Curved Duct (곡관내의 주유동에 분사되는 난류제트에 대한 3차원 국소타원형 수치해석)

  • 정형호;이택식;이준식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.2
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    • pp.470-483
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    • 1990
  • Turbulent jet in a crossflow, issuing from a row of holes on a convex surface of 90 .deg. bend duct, is predicted by a 3-dimensional numerical method. The Cartesian coordinate system in adopted in upstream and downstream tangents and the cylindrical polar coordinate system in curved region. The Reynolds stresses and heat fluxes are obtained from a standard k-e model in the core region and van Driest model in the vicinity of the wall. The governing equations are discretized by a finite volume method and solutions are obtained by a locally elliptic calculation procedure. Pressure and convective terms are treated by SIMPLE algorithm and hybrid scheme respectively. A vortex initially induced by the injected jet has been built up due to the interaction with the secondary flow caused by pressure gradient and centrifugal force. The vortex structure has a strong influence on the wall cooling effectiveness. Another vortex like horseshoe is formed in the vicinity of the injection hole and its strength is getting weak as it moves downward.

Characteristics of the Shaped Hole Film Cooling in Gas Turbine (가스터빈에서 변형홀을 사용한 막냉각 특성 해석)

  • 이동호;김병기;조형희
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1998.04a
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    • pp.7-7
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    • 1998
  • 가스터빈 엔진의 효율 및 성능은 터빈입구온도에 크게 좌우되므로, 높은 열효율을 얻기 위하여 최근 가스터빈 엔진은 높은 입구온도(대략 1400-150$0^{\circ}C$)에서 작동되도록 설계되고 있다. 이는 요소재질의 열한계점을 훨씬 상회하며, 이와 같은 입구온도의 고온화 경향은 터빈요소에 대한 열부하를 증가시키고 있다. 따라서 극한의 작동조건하에서의 허용수명 및 안정성의 유지를 위해서 내부대류냉각, 충돌세트냉각과 더불어 막냉각기법이 많이 응용되고 있다. 막냉각기법은 연소기 벽면 혹은 터빈블레이드 표면의 작은 구멍들을 통해서 압축기의 공기를 분사하여 표면에 고온의 유체와 일종의 단열벽을 형성하여 표면을 보호하는 냉각방법이다. 지금까지는 주로 단면적이 일정한 막냉각홀에 대한 연구가 주가 되어왔으나, 이러한 막냉각홀을 이용하는 경우 많은 문제점이 발생한다.

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Effect of Periodic Passing Wake on the Flow Field of a Film-Cooled Flat Plate(I) (주기적인 통과후류가 막냉각되는 평판의 유동장에 미치는 영향(1);압력면과 흡입면에 대한 영향(1))

  • Kuk, Keon;Lee, Joon-Sik;Kauh, Sang-Ken
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.6
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    • pp.1931-1940
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    • 1996
  • The effect of periodic passing wake on the film-coolant flow issuing normally from a flat plate was investigated experimentally. The passing wake was generated by rotating thin circular bars. Depending on the rotational direction the test plate could be simulated as a pressure surface or a suction surface of a gas turbine blade. The phase-averaged velocity components were measured using an X-type hot-wire probe. The Reynolds number based on the free-stream velocity and injection hole diameter was 23, 500 and the velocity ratio which is the ratio of film coolant velocity to free-stream velocity was 0.5. The velocity-triangle induced by the wake was similar to that induced by the one generated at the blade trailing edge. The vertical velocity component induced by the passing wake, which approaches to the suction surface and moves away from the pressure surface, played a dominant role in the variation of the flow field. The variation in the phase-averaged velocity on the pressure surface was greater than on the suction surface, but the turbulence kinetic energy variation on the suction surface appeared larger than on the pressure surface.