• Title/Summary/Keyword: Filling Machine

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Development of an Automatic Cap Opening And Closing Device for Unmanned Chemical Manufacturing Processes (화학제조공정의 무인화를 위한 자동 캡 개폐장치 개발)

  • Jun-Sik Lee;Oh-Seong Kwon;Jun-Ho Lee
    • Journal of the Korean Society of Industry Convergence
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    • v.27 no.1
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    • pp.71-76
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    • 2024
  • Automatic production systems are constantly advancing technologies to improve productivity and safety. Specifically, liquid filling machines are primarily utilized to package products into drums after manufacturing process in the hazardous chemical industry. Most existing filling machines allow the operator to open the drum cap and inject the product directly or semi-automation. In this study, we have developed a cap opening and closing mechanism onto the existing drum filling machine, enabling automatic and safe cap manipulation while filling the product in the IBC tank. By applying the appropriate torque value through numerical analysis, we confirmed that the system worked without any problems during the process of opening and closing the cap. Therefore, it is expected that the developed machine will give more production and reduce human efforts without risk in the chemical packaging industry.

Development of Automatic Water Level Controlled Smart Filling Machine (수위 연동형 스마트 액체 충진 장치 개발)

  • Lee, Jun-Sik;Lee, Jun-Ho;Roh, Young-Hwa;Park, Jung Kyu
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.3
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    • pp.507-513
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    • 2020
  • Liquid filling machines are frequently used in packaging fields; however, there exists a problem in precisely measuring the quantity of the liquid. In the case where the liquid filling machine is not properly metered, there may be issues, such as the fluid exceeding the capacity or chemicals being exposed outside. In this paper, we propose a smart injection nozzle device that can solve the issues stated above. The proposed smart injection nozzle can raise the nozzle according to the water level to remove bubbles and inject the accurate amount of fluid. In addition, the efficiency of the logistics process is enhanced by the smart QR code. Through experiments using the developed smart injection nozzle device, we have noticed that the accuracy of injection capacity, nozzle position, reaction time and building data exceeded the target value. Therefore, it expected that this machine will give more production and save a lot of manpower for packaging industry.

Fabric Weavability and Machine Efficiency in the Various Weaving Machines such as Projectile, Rapiers, and Air-jet (프로젝타일, 래피어 그리고 에어젯트 직기의 제직성과 직기효율)

  • Kim, S.J.;Yeo, G.D.
    • Textile Coloration and Finishing
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    • v.12 no.1
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    • pp.1-11
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    • 2000
  • This paper surveys the fabric weavability and machine efficiency in the various weaving looms such as Projectile, Rapiers, and Air-jet. Used projectile loom was Sulzer-PU, and FAST-R, THEMA-11E, and Picanol-GTX were used for Rapier looms, as the Air-Jet looms, Picanol PAT and OMNI types were used. Using these looms, 5 harness worsted satin fabrics were woven for surveying the fabric weavability and machine efficiency. Warp yam count of fabric is 1/40Nm, Sirofil, and filling is 1/30 Nm, worsted. End breaks of warp and filling directions for the various types of looms are measured and discussed with the mechanism of each loom. Warp and filling yam tensions are also measured and analysed with open width of shedding motion of each weaving machine. And various warp yam tensions with open width of shedding are measured and analysed according to the warp yam in various heald frame. These results fire also discussed with temples such as bar and ring. Warp yam tensions at the various positions on the fabric with various looms are measured and discussed with fabric mechanical properties such as tensile, bending, shear and surface.

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Study of Hollow Letter CAPTCHAs Recognition Technology Based on Color Filling Algorithm

  • Huishuang Shao;Yurong Xia;Kai Meng;Changhao Piao
    • Journal of Information Processing Systems
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    • v.19 no.4
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    • pp.540-553
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    • 2023
  • The hollow letter CAPTCHA (Completely Automated Public Turing test to tell Computers and Humans Apart) is an optimized version of solid CAPTCHA, specifically designed to weaken characteristic information and increase the difficulty of machine recognition. Although convolutional neural networks can solve CAPTCHA in a single step, a good attack result heavily relies on sufficient training data. To address this challenge, we propose a seed filling algorithm that converts hollow characters to solid ones after contour line restoration and applies three rounds of detection to remove noise background by eliminating noise blocks. Subsequently, we utilize a support vector machine to construct a feature vector for recognition. Security analysis and experiments show the effectiveness of this algorithm during the pre-processing stage, providing favorable conditions for subsequent recognition tasks and enhancing the accuracy of recognition for hollow CAPTCHA.

A Study on the Effects of Filling and Packing Phases on the Injection Modeling (사출성형에 대한 충전과 보압과정의 영향에 관한 연구)

  • 김현필;김용조
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.112-118
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    • 2002
  • Injection molding process factors such as molding temperature, injection pressure, flow rate and flow velocity, must be controlled properly in filling and packing phases in the injection molding process. In this study, effects of these factors on the injection molding were investigated through the flow analysis fur the filling and packing phases. Molding troubles like flow mark, weld line, sink mark, short shot and warpage can be caused by these injection molding process factors. Among them, the short shot was caused by that the packing pressure could not reach properly to the filling end part in the packing phase and hence the flow rate could not be supplied to the full. In addition, as the flow rate for the volumetric shrinkage during the frozen phase could not be supplied properly by the packing pressure, the short shot appeared. Here, the volumetric shrinkage reduced with increasing the packing pressure and also the warpage of molded part increased with increasing the packing pressure.

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A Study on the Effects of Filling and Packing Phases on Injection Molding Process (충전과 보압과정이 사출성형공정에 미치는 영향에 관한 연구)

  • 김현필;김용조
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.4
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    • pp.44-53
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    • 2002
  • Injection molding process factors such as molding temperature, injection pressure, flow rate and flow velocity, must be controlled properly in filling and packing phases in the injection molding process. In this study, effects of these factors on the injection molding were investigated through the flow analysis for the filling and packing phases. Molding troubles like flow mark weld line, sink ma가 short shot and warpage car be caused by these injection molding process factors. Among them the short shot was caused by the fact that the packing pressure could not reach properly to the filling end part in the packing phase and hence the flow rate could not be supplied to the full. In addition as the flow rate for the volumetric shrinkage during the f개zen phase could not be supplied Properly by the packing pressure, the short shot appeared. Here, the volumetric shrinkage reduced with increasing the packing pressure and also the warpage of molded part increased with increasing the packing Pressure.

Conductivity·Filling Rate Analysis for Die-Casting Centrifugal Casting Machine (다이캐스팅형 원심주조기에 대한 충진율·전도율 해석)

  • Lee, Yang-Chang;Lee, Joon-Seong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.4
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    • pp.2364-2369
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    • 2015
  • In this paper, the optimum RPM was suggested comparing rotor filling rate of RPM through the analysis of rotor's filling rate as studying and developing centrifugal-casting machine's method for high precision rotor in order to increase the related types of business's productivity. The result was similar to other result in industrial site, showing 99.47% of filling rate when rotational speeds are 600 rpm, so it is considered that if this result is conducted with additional research, it will be possible to plan a better process design. Besides, the optimum temperature of compact ladle was examined to produce high quality casting product through the analysis of compact ladle's conductivity. In the case of the heating device's absence using nicrome wire, Al solution solidifies falling drastically into $427^{\circ}C$. However, it is feasible to work over $427^{\circ}C$ which is the melting temperature of aluminium solution when the heating device of nicrome wire is included. It reveals that there is little temperature change.