• Title/Summary/Keyword: Fillet joints

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A Study on the Fatigue Life Assessment for Load-carrying Fillet Welded Joints using Stress Intensity Factor (응력확대계수를 이용한 하중 전달형 필릿 용접부의 피로강도 평가에 관한 연구)

  • Kim, Myung-Hyun;Kang, Sung-Won;Kim, Hyoung-Rae
    • Journal of Welding and Joining
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    • v.26 no.6
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    • pp.97-102
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    • 2008
  • It is well known that there exist two typical fatigue crack initiation locations in ship structures: one is the weld toe and the other is the weld root where partial penetration weld is performed. In particular, it is important for fillet weldments to avoid weld root cracking in order to prevent catastrophic failure particularly in ship structures. Therefore detail considerations are required for cruciform joints with partial penetration when there is a possibility of weld root crack initiation. For these reasons, fatigue tests on welded joints were performed in this study. Concept of stress intensity factor(SIF) by means of fracture mechanics is applied for predicting fatigue life of fillet welded joints.

A Study on the Fatigue Strength Evaluation of Load-Carrying Fillet welded Cruciform Joints (하중전달 십자형 필렛 용접부의 피로강도 평가에 관한 연구)

  • Lee, Yong-Bok;Nam, Byung-Chan;Park, In-Kju;Chung, Chin-Sung;Kim, Ho-Kyung
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.200-205
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    • 2000
  • Fatigue failure modes of load-carrying cruciform weld joints are dependent on the characteristics of the fatigue crack initiation and propagation from the weld toe or the weld root. In this study, constant amplitude fatigue tests on load-carrying fillet welded specimen carried out, and fatigue strengths were evaluated. Also, an attempt is made to develop a new analytical model with more accuracy to predict the fatigue crack propagation life of fillet welded cruciform joints of SWS 490B steels containing lack of penetration defects. From the result of this study, fatigue crack growth characteristics of load-carrying fillet welded cruciform joints, containing lack of penetration defects are found to be affected by the weld geometry, stress range and microstructures of the weld zone.

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Effect of Spew fillet on Failure Strength Evaluation in Adhesive Bonded Joints involving Natural Fiber Reinforced Composites (접착제 접합된 자연섬유강화 복합재료의 파괴강도 특성에 미치는 접착제 필릿의 영향)

  • Kim, Yeon-Jik;Yun, Ho-Cheol;Im, Jae-Gyu
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.262-264
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    • 2005
  • This paper is concerned with a fracture strength study of composite adhesive lap joints. The tests were carried out on specimen joints manufactured hybrid stacked joints such as the polyester and bamboo natural fiber layer. The main objective of the work was to test the fracture strength using hybrid fiber composites with a polyester and bamboo natural fiber layer adjacent to the spew fillet of adhesive bonded joints and hybrid stacked joints. The results are presented using tensile-shear strength graph and finite element analysis. The failure mechanisms are discussed in order to explain that spew fillet at the end of the overlap reduces greatly the adhesive shear and effects the tensile-shear strength in hybrid stacked joints.

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A Study on the Effective Arc Sensing by the Use of the Weighted-Arc-Current in Flux-Cored Arc Welding for Fillet Joints (가중용접전류를 이용한 FCAW 필릿용접용 아크센싱 알고리즘 연구)

  • 권순창;최재성
    • Journal of Welding and Joining
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    • v.18 no.1
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    • pp.83-90
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    • 2000
  • It was attempted to improve seam-tracking performance by applying a new arc-sensing algorithm for FCAW(flux-cored arc welding) process in fillet joints. For this study the authors have introduced three different weight factors: $\circled1$ arc currents at the weaving end are more weighted, $\circled2$ arc currents are evenly weighted along the weaving, and $\circled3$ arc currents at the weaving center are more weighted. To evaluate the 3 factors the values of signal-to-noise(S/N) ratio has been measured. The values were obtained for various welding conditions with different gaps in horizontal and vertical fillet joints. The test results showed that the S/N ratio of the 1st case was highest which resulted in the best of seam tracking performance. In addition, the comparison between the seam tracking performance in horizontal fillet joints and that in vertical ones has been done, and the result showed that tracking performance in vertical joints was relatively better than that in horizontal joints.

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A study on behavior of steel joints that combine high-strength bolts and fillet welds

  • Chang, Heui-Yung;Yeh, Ching-Yu
    • Steel and Composite Structures
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    • v.31 no.4
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    • pp.361-372
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    • 2019
  • In recent years, considerable attention has been paid to the research and development of high-strength steel plates, with particular emphasis on the enhancement of the seismic resistance of buildings and bridges. Many efforts have also been undertaken to improve the properties of high-strength bolts and weld materials. However, there are still different opinions on steel joints that combine high-strength bolts and fillet welds. Therefore, it is necessary to verify the design specifications and guidelines, especially for newly developed 1,400-MPa high-strength bolts, 570-MPa steel plates, and weld materials. This paper presents the results of literature reviews and experimental investigations. Test parameters include bolt strengths, weld orientations, and their combinations. The results show that advances in steel materials have increased the plastic deformation capacities of steel welds. That allows combination joints to gain their maximum strength before the welds have fracture failures. When in combination with longitudinal welds, high-strength bolts slip, come in contact with cover plates, and develop greater bearing strength before the joints reach their maximum strength. However, in the case of combinations with transverse welds, changes in crack angles cause the welds to provide additional strength. The combination joints can therefore develop strength greater than estimated by adding the strength of bolted joints in proportion to those of welded joints. Consequently, using the slip resistance as the available strength of high-strength bolts is recommended. That ensures a margin of safety in the strength design of combination joints.

A Study of the Thickness Effect using Structural Stress Approach for Fillet Welded Joints (구조 응력 기법을 적용한 필릿 용접부 두께 지수 산정에 관한 연구)

  • Xin, Wen-Jie;Oh, Dong-Jin;Kim, Myung-Hyun
    • Journal of Welding and Joining
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    • v.32 no.2
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    • pp.37-42
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    • 2014
  • In this study, non-load-carrying fillet welded joints fabricated using EH grade-steel are evaluated with the structural stress approach. The thickness effect was investigated by a study on welded steel joints with thickness ranging from 25 to 80mm. As-welded joint for main plate thickness of 25 to 80mm, the fatigue strength is reduced gradually. On the other hand, in case of main plate thickness of 25 to 80mm, the structural stress concentration factor increases gradually. As a result, for structural stress approach, thickness effect is not required for correction. Based on these results, a new evaluation fillet welded joint for fatigue design purposes has been proposed FAT 125.

Fatigue Characteristics of Non Load-Carrying Fillet Welded Joints According to Post-Processing (용접후처리에 따른 하중비전달형 필렛용접부의 피로특성)

  • Hong, Sung-Wook
    • Journal of the Korean Society of Safety
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    • v.25 no.6
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    • pp.161-168
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    • 2010
  • A series of fatigue tests have been performed on the non-load carrying fillet welded joints in order to quantitatively assess the fatigue characteristics due to the grindings and TIG(Tungsten Inert Gas) welding treatments. From the results of fatigue tests, it has been shown that the fatigue strengths at $2{\times}106$ load cycles were improved in the case of the grinding sand TIG welding treatments, and we could know that it is satisfying fatigue strength prescribed in fatigue design standard in general. Besides, from the results of fracture mechanics approaches, the geometric shape correction factors were the most dominant factors in the initial fatigue crack growth, but as the fatigue crack develops, the finite plate correction factor were became the most dominant factor, and the fatigue life on non-load carrying fillet welded joints could be relatively exactly estimated by using the relations between fatigue crack growth rate and stress intensity factor obtained from finite element analysis and existing proposed formulae.

Fatigue Characteristics of Load Carring Cruciform Fillet Welded Joints According to Welding Methods (용접방법에 따른 하중전달 십자형 필렛 용접부의 피로특성)

  • 이용복;오병덕
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.125-133
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    • 2002
  • In this study, it was investigated about endurance limit and fatigue behavior of load carrying fillet welded cruciform joints according to welding methods of SMAW, SAW, MIG and FCAW commonly using for welding structures in present. Endurance limit carried omit highly in the order of SMAW, MIG, SAW, FCAW and fatigue crack propagation ratio carried out lowly in the order of SMAW, MIG, FCAW, SAW. By these results, it is needed to use SMAW or MIG welding methods for welding structures with small welding capacity and SAW or FCAW methods for large welding structures after due consideration about economic gains and operation efficiency of welding. Fatigue crack propagation ratio is more effected by strength of welding materials than endurance limit of welding materials according to welding methods.

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Fatigue Characteristics of Load-Carrying-Cruciform-Fillet-Welded-Joints According to Welding Methods (용접방법에 따른 하중전달 십자형 필렛 용접부의 피로특성)

  • 이용복;오병덕
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.1
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    • pp.38-44
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    • 2003
  • In this study, endurance limit and fatigue behavior of load carrying fillet welded cruciform joints depending on commonly used welding methods such as SMAW, SAW, MIG and FCAW are investigated. In respect of endurance limit SMAW specimen showes highest result, and then MIG, SAW, FCAW in descending order. However, SMAW specimen showes lowest crack growth rate and it followed by MIG, FCAW, SAW. By these results, it is needed to use SMAW or MIG welding methods for welding structures with small welding capacity and SAW or FCAW methods for large welding structures with respect to economic benefits and operation efficiency of welding. It was also shown fatigue crack growth rate was more influenced by the strenght of welding materials than the endurance limit of welding materials.

A Study on Fatigue Design for Fillet Welded faint of STS301L (STS301L 필렛 용접이음재의 피로설계에 관한 연구)

  • Baek, Seung-Yeop;Bae, Dong-Ho
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.29-31
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    • 2006
  • Stainless steel sheets are widely used as the structural material for the railroad cars and the commercial vehicles. These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding. For fatigue design of gas welded joints such as fillet and plug type joint, it is necessary to obtain design information on stress distribution at the weldment as well as fatigue strength of gas welded joints. And also, the influence of the geometrical parameters of gas welded joints on stress distribution and fatigue strength must be evaluated. the ${\Delta}P-N_f$ curves were obtained by fatigue tests. Using these results, ${\Delta}P-N_f$ curves were rearranged in the ${\sigma}-N_f$ relation with the maximum stress at the edge of fillet welded joint.

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