• 제목/요약/키워드: Filament-wound

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Meso-scale model for calculating the stiffness of filament wound composites considering fiber undulations

  • Shen, Chuangshi;Han, Xiaoping
    • Structural Engineering and Mechanics
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    • 제62권3호
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    • pp.273-279
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    • 2017
  • A meso-scale model is proposed to study filament-wound composites with fiber undulations and crossovers. First, the crossover and undulation region is classified as the circumferential undulation and the helical undulation. Next, the two undulations are separately regarded as a series of sub-models to describe the meso-structure of undulations by using meso-parameters such as fiber orientation, fiber inclination angle, resin rich area, fiber volume fraction and bundle cross section. With the meso-structure model and the classic laminate theory, a method for calculating the stiffness of filament wound composites is eventually established. The effects of the fiber inclination angle, the fiber and resin volume fraction and the resin rich area on the stiffness are studied. The numerical results show that the elastic moduli for the circumferential undulation region decrease to a great extent as compared with that of the helical undulation region. Moreover, significant decrease in the elastic and shear moduli and increase in the Poisson's ratio are also found for the resin rich area. In addition, thickness and bundle section have evident effect on the equivalent stiffness of the fiber crossover and the undulation region.

대형 해상풍력발전용 필라멘트 와인딩 복합재 타워의 동적 특성에 관한 연구 (Dynamic Characteristics Analysis of Filament-wound Composite Towers for Large Scale Offshore Wind-Turbine)

  • 한정영;홍철현;정재훈;문병영
    • 한국유체기계학회 논문집
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    • 제15권4호
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    • pp.55-60
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    • 2012
  • The purpose of this study is to investigate the buckling load of filament-wound composite towers for large scale wind-turbine using finite element method(FEM). To define material properties, we used both the effective property method and the stacking properties method. The effective properties method is to assume that composite consists of one ply. The stacking properties method is to assume that composite consists of some stacked plies. First, linear buckling analysis of the tower, filament-wounded with angles of [${\pm}30$] was carried out by two methods for composite material properties, the stacking method and the effective method. and FE analysis was performed for the composite towers according to filament winding angles of [${\pm}30$], [${\pm}45$], [${\pm}60$]. FE analysis results using the stacking properties of the composite were in good agreement with the results by the effective properties. The difference between FEM results by material properties methods was approximately 0~2.3% in buckling Analysis and approximately 0~0.6% in modal analysis. And above the angle of [${\pm}60$], there was a little change of buckling load.

필라멘트 와인딩 공법으로 제조된 복합재료 NOL Ring 시험편의 최적 인장강도의 평가법에 관한 연구 -풍력발전용 복합재료 터빈블레이드 제조 및 평가를 목적으로- (A Study on the Evaluation Method for optimal Tensile NOL Ring Composite Specimen Manufactured by Filament Winding Process-to manufacture and elvaluate the composite turbine blade of wind generator system-)

  • 배창원;권순철;임철문;엄수현;김윤해
    • Journal of Advanced Marine Engineering and Technology
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    • 제25권1호
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    • pp.87-94
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    • 2001
  • Filament winding process is a comparatively simple operation in which continuous reinforcements in the form of roving are wound over a rotating mandrel. And now it is well established as a versatile method for storage tanks and pipe for the chemical and other industries. In this study, tensile strength of a filament wound ring specimens were evaluated by split disk test fixture and dress disk test fixture. The results obtained from experiments were compared with the theoretical values obtained by the rule of mixture. And the purpose of this paper is to suggest an appropriate test method for the evaluation of tensile properties of filament wound structures. The tensile strength of a ring specimens tested by the dress disk test showed better agreement with the theoretical values than of a ring specimen tested by the split disk test because the stress concentration in edges of s split disk test fixture is more severe than the that of dress disk test fixture. The results showed that the tensile strength of a ring specimen was influenced by the geometry of test fixture, the continuity of fibers, fiber-tension, fiber-end and stress concentration in specimen.

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필라멘트 와인딩으로 제작된 킥모터 연소관의 파열 성능 시험 (Burst Performance Test of Filament Wound Kick Motor Case)

  • 이무근;길경섭;조인현;박재성;김중석
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2008년도 제30회 춘계학술대회논문집
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    • pp.183-186
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    • 2008
  • 필라멘트 와인딩으로 제작된 고체 모터 연소관의 파열특성을 확인하기 위한 해석 및 수압시험을 수행하였다. 본 연소관의 파손 요구조건으로서 운용 중 최대 예상압력(MEOP)의 1.5배 이상의 압력에서 실린더 파손이 일어나야함을 제시하였다. 해석 결과 연소관 내부의 압력이 2088psig 일 때 실린더 파손이 일어나는 것으로 나타났으며 수압시험을 수행하여 2200psig 수준에서 실린더가 파열됨을 검증하였다. 두 결과를 통하여 파열 요구조건을 만족하는 것을 알 수 있다.

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필라멘트 와인딩 공법으로 제조된 링 시험편의 인장강도 평가법에 관한 연구 (A Study on the Evaluation Method for Tensile Ring Specimen Manufactured by Filament Winding Process)

  • 배창원;권순철;임철문;엄수현;김윤해
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2000년도 추계학술대회 논문집(Proceeding of the KOSME 2000 Autumn Annual Meeting)
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    • pp.15-20
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    • 2000
  • Filament winding process is a comparatively simple operation in which continuous reinforcements in the form of roving are wound over a rotating mandrel. And it is now well established as a versatile method for storage tanks and pipe for the chemical and other industries. In this study, tensile strength of a filament wound ring specimens were evaluated by split disk test fixture and dress disk test fixture. The results obtained from experiments were compared with the theoretical values obtained by the rule of mixtures in composites . And the purpose of this paper is the suggestion of an appropriate test method for the evaluation of tensile properties of filament wound structures. The tensile strength of a ring specimen tested by the dress disk test showed better agreement with the theoretical values than that of a ring specimen tested by the split disk test because the stress concentration in edges of a split disk test fixture is more severe than that of dress disk test fixture. The results showed that the tensile strength of a ring specimen was influenced by the geometry of test fixture, the continuity of fibers, fiber-tension, fiber-end and stress concentration in specimen.

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필라멘트와인딩 복합재의 기계적 특성과 와인딩시 공정변수와의 관계에 대한 실험적 고찰 (Experimental Investigation on Relationship of Winding Process Variables and Mechanical Properties for Filament Wound Composites)

  • 윤성호;김준영;황태경
    • 한국추진공학회지
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    • 제3권2호
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    • pp.56-65
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    • 1999
  • 본 연구에서는 와인딩시 공정조건의 변화가 필라멘트와인딩 복합재의 기계적 특성에 미치는 영향을 조사하였다. 와인딩시의 공정변수로는 섬유장력과 섬유엔드수를 고려하였다. 고려한 시편은 필라멘트와인딩 공법으로 제작된 링 시편으로 강화섬유는 TZ-507 탄소섬유와 IZ-40 탄소섬유를 사용하고 수지는 필라멘트와인딩용 에폭시를 사용하였다. 와인딩시 섬유장력은 0.5kgf에서 3.0kgf의 범위에서 변화시켰으며 섬유엔드수는 1엔드에서 6엔드의 범위에 서 변화시켰다. 와인딩시 섬유장력과 섬유엔드수를 변화시킨 링 시편의 섬유체적비와 기공함유율은 황산용해법을 적용하여 측정하였으며 이들 링 시편의 기계적 특성은 스프릿 디스크 시험을 통해 평가하였다. 본 연구의 수행을 통해 얻어진 결과들로 판단하면 와인딩시 섬유 장력과 섬유엔드수는 필라멘트와인딩 복합재의 섬유체적비와 기공함유율을 변화시킬 뿐 아니라 필라멘트 와인딩 복합재의 기계적 특성에도 밀접한 영향을 미친다. 따라서 필라멘트와인딩 복합재의 구조성능을 극대화하고 생산성을 향상시키기 위해서는 최적의 필라멘트 와인딩 공정조건이 적용되어야 한다.

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FBG 센서 기술의 응용 사례 (Applications of Fiber Bragg Grating Sensor Technology)

  • 강동훈
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2006년도 정기 학술대회 논문집
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    • pp.3-9
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    • 2006
  • Among many fabrication methods of composite materials, filament winding is the most effective method for fabricating axis-symmetric structures such as pressure tanks and pipes. Filament wound pressure tanks are under high internal pressure during the operation and it has the complexity in damage mechanisms and failure modes. Fiber optic sensors, especially FBG sensors can be easily embedded into the composite structures contrary to conventional electric strain gages (ESGs). In addition, many FBG sensors can be multiplexed in single optical fiber using wavelength division multiplexing (WDM) techniques. In this paper, we fabricated several filament wound pressure tanks with embedded FBG sensors and conducted some kinds of experiments such as an impact test, a bending test, and a thermal cycling test. From the experimental results, it was successfully demonstrated that FBG sensors are very appropriate to composite structures fabricated by filament winding process even though they are embedded into composites by multiplexing.

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초소형 풍력발전용 블레이드에 대한 구조설계 몇 해석 (Structural Design and Analysis for Small Wind Turbine Blade)

  • 이승표;강기원;장세명;이장호
    • 한국생산제조학회지
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    • 제19권2호
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    • pp.288-294
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    • 2010
  • In recent years, wind energy has been the world's fastest growing source of energy. This paper describes the structural design and analysis of composite blade for 2 kW-level HAWT (horizontal axis wind turbine). The aerodynamic design and force, which are required to design and analyze a composite blade structurally, are calculated through BEMT(blade element momentum theory) implemented in public code PROPID. To obtain the equivalent material properties of filament wound composite blades, the rule-of-mixture is applied using the basic material properties of fiber and matrix, respectively. Lay-up sequence, ply thickness and ply angle are designed to satisfy the loading conditions. Structural analysis by using commercial software ABAQUS is performed to compute the displacement and strength ratio of filament wound composite blades.

필라멘트 와인딩 복합재 압력용기의 충격저항성에 미치는 표면 고무 보호재료의 영향 (The Effect of Surface Protective Material on the Impact Resistance in Filament Wound Composite Pressure Vessel)

  • 강기원;김용수;이미애;최린
    • 한국안전학회지
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    • 제20권4호
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    • pp.14-19
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    • 2005
  • One area in which composites have been used rather extensively is for fabricating pressure vessel. These structures can be readily manufactured by filament winding, which is, as far as composite fabrication techniques are concerned, a relatively inexpensive method for producing composite structures. Unfortunately, the higher strength material and fabrication costs are not the only disadvantages of fiber-reinforced polymer composites when they are compared to metals. Additionally, these materials tend to exhibit brittle behavior. This is of particular concern when they are subjected to a low-velocity impact during routine handling a significant amount of structural damage can be introduced into the composites. The goals of this paper are to understand the impact damage behavior and identify the effect of surface coating materials on impact resistance in filament wound composite pressure vessels. For these, a series of low velocity impact tests was performed on specimens cutting from the full scale pressure vessel by the instrumented impact testing machine. The specimens are classified into two types with and without surface protective material. The visualization for impact damage is made by metallurgical microscope. Based on the impact force history and damage, the resistance parameters were employed and its validity in identifying the damage resistance of pressure vessel was reviewed. As the results, the impact resistance of the filament wound composites and its dependency on the protective material were evaluated quantitatively.