• Title/Summary/Keyword: Filament Winding

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Fabrication and evaluation of superconducting properties of HIS PIT long tapes (고온초전도 PIT 장선재 제조 및 특성 평가)

  • Ha, Hong-Soo;Lee, Dong-Hoon;Yang, Joo-Saeng;Hwang, Sun-Yuk;Choi, Jung-Kyu;Kim, Sang-Chul;Ha, Dong-Woo;Oh, Sang-Soo;Kwon, Young-Kil
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07a
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    • pp.597-600
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    • 2003
  • Bi-2223/Ag HTS wires have been fabricated by the PIT(powder in tube)process. Intermediate annealing was carried out to increase the homogenization and uniformity of the superconducting filaments embedded in the silver matrix during the deformation process that is important to sustain the engineering critical current density in long superconducting wire. Intermediate annealing act to release the deformation hardening of the superconducting wires during drawing process. Rolling parameters were investigated to roll the superconducting tapes with uniform thickness, width and winding tensions. Critical current of 60 m long superconducting tapes was measured 54.3 A continuously after final sintering heat treatment. The phase analysis of Bi-2223/Ag superconducting tapes are examined by the XRD.

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An Experimental Study for the Compression Strength of Hybrid CFFT Pile (FRP 콘크리트 합성말뚝의 압축강도에 대한 실험적 연구)

  • Choi, Jin-Woo;Park, Joon-Seok;Nam, Jung-Hoon;An, Dong-Jun;Kang, In-Kyu;Yoon, Soon-Jong
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.2 no.1
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    • pp.30-39
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    • 2011
  • In this paper, we persent the results of on experimental investigations pertaining to the structural behavior of new type of concrete filled fiber reinforced plastic circular tubes (i.e., hybrid CFFT, HCFFT) which are suggested in order to mitigate the problems associated with the concrete filled steel-concrete composite tube (CFT) and the concrete filled fiber reinforced plastic tube (CFFT). It is found that when the HCFFT is used in the construction of pile foundation the HCFFT pile can transfer axial as well as flexural loads from the superstructure to the underground effectively in comparison with CFT and CFFT piles.

Relief Performance of Fault Current and Design/Manufacturing of Polymer Arresters for Power Distribution (배전선로용 폴리머 피뢰기의 모듈 설계/제조 및 성능)

  • Cho, Han-Goo;Yun, Han-Su;Jang, Tae-Bong;Chie, In-Hyuk
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.05b
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    • pp.175-179
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    • 2005
  • The main objective of this paper is to module design and pressure relief test a new type of polymer gapless surge arrester for power distribution line. Metal oxide surge arrester for most electric power system applications, power distribution line and electric train are now being used extensively to protect overvoltage due to lightning. Surge arresters with porcelain housing must not have explosive breakage of the housing to minimize damage to other equipment when subjected to internal high short circuit current. When breakdown of gapless elements in a surge arrester occurs due to flashover, fault short current flows through the arrester and internal pressure of the arrester rises. The pressure rise can usually be limited by fitting a pressure relief diaphragm and transferring the arc from the inside to the outside of the housing. However, there is possibility of porcelain fragmentation caused by the thermal shock, pressure rise, etc. Non-fragmenting of the housing is the most desired way to prevent damage to other equipment. The pressure change which is occurred by flashover become discharge energy. This discharge energy raises to damage arrester housing and arrester housing is dispersed as small fragment. Therefore, the pressure relief design is requested to obstruct housing dispersion.

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Performance Evaluation of C/SiC Composites (C/SiC 복합재료의 내열성능 평가)

  • Kim, Yun-Chul
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.04a
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    • pp.185-188
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    • 2007
  • The main objective of this research effort was to develope the performance of C/SiC composites manufactured by LSI (Liquid Silicon Infiltration) method for solid and liquid rocket propulsion system and ensure the performance analysis technique. The various carbon preform were manufactured by filament winding, tape rolling, involute layup and stack molding process. For the best performance of thermal and mechanical properties, many process conditions were tested and selected by varying preform, the content of SiC, temperature, impregnation resin and chemical vapour reaction. In conclusion, the high performance and reliability of C/SiC composite were proved for solid and liquid rocket propulsion system. And the performance analysis technique related to mathematical ablation model was originated.

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Development of the KSLV-I KM Case Manufacturing Process (KSLV-I KM 연소관 제작 공정 개발)

  • Kim, Joong-Suk;Lee, Won-Bok;Cho, In-Hyun;Kil, Gyoung-Sub
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.04a
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    • pp.193-196
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    • 2007
  • The motor case for the KSLV-I KM is the first satellite launch vehicle ever to be developed by Korea to deliver the 100 kg class satellite into Earth's low orbit. This SLV is made of two stages, and the 2nd stage is made of solid rocket motor. The motor case of the KM is made of all composite materials except for the interface structures. Manufacturing process for the motor case such as insulation, filament winding for the motor case, fabrications for the interface structures will be discussed in this paper.

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Progressive Failure Analysis of Adhesive Joints of Filament-Wound Composite Pressure Vessel (필라멘트 와인딩 복합재 압력용기의 접착 체결부에 대한 점진적 파손 해석)

  • Kim, Junhwan;Shin, Kwangbok;Hwang, Taekyung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.11
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    • pp.1265-1272
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    • 2014
  • This study performed the progressive failure analysis of adhesive joints of a composite pressure vessel with a separated dome by using a cohesive zone model. In order to determine the input parameters of a cohesive element for numerical analysis, the interlaminar fracture toughness values in modes I and II and in the mixed mode for the adhesive joints of the composite pressure vessel were obtained by a material test. All specimens were manufactured by the filament winding method. A mechanical test was performed on adhesively bonded double-lap joints to determine the shear strength of the adhesive joints and verify the reliability of the cohesive zone model for progressive failure analysis. The test results showed that the shear strength of the adhesive joints was 32MPa; the experiment and analysis results had an error of about 4.4%, indicating their relatively good agreement. The progressive failure analysis of a composite pressure vessel with an adhesively bonded dome performed using the cohesive zone model showed that only 5.8% of the total adhesive length was debonded and this debonded length did not affect the structural integrity of the vessel.

Hoop Ring Test Method to Evaluate the Fiber Material Properties of Composite Motor Case (Hoop ring 시험방법을 이용한 복합재연소관의 섬유방향 물성 평가)

  • Hwang, Tae-Kyung;Park, Jae-Byum;Kim, Hyung-Kun;Lee, Sang-Woo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.429-432
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    • 2009
  • The deformation and burst pressure of composite motor case highly depends on fiber material properties. Therefore, measuring exact fiber material properties is a priority item to develop a advanced composite motor case. However, the fiber material properties in composite motor case is very sensitive on the various processing variables (equipment, operator and environmental condition etc..)and size effect, so the fiber material properties can't be measured exactly from the existing specimen test method. This paper suggests a newly developed test method, hoop ring test, that is capable of pressure testing with ring specimens extracted from real composite motor case. The results of hoop ring test showed excellent agreement with measured fiber material properties from hydro-burst test with full scale composite motor cases.

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Development of a Composite Rotor for Flywheel Energy Storage System (플라이휠 에너지 저장 장치용 복합재 로터 개발)

  • Kim, Myung-Hun;Han, Hun-Hee;Kim, Jae-Hyuk;Kim, Seong-Jong;Ha, Seong-Gyu
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.169-172
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    • 2005
  • A flywheel system is an electromechanical energy storage device that stores energy by rotating a rotor. The rotating part, supported by magnetic bearings, consists of the metallic shaft, composite rims of fiber-reinforced materials, and a hub that connects the rotor to the shaft. The delamination in the fiber wound composite rotor often lowered the performance of the flywheel energy storage system. In this work, an advanced hybrid composite rotor with a split hub was designed to both overcome the delamination problem in composite rim and prevent separation between composite rim and metallic shaft within all range of rotational speed. It was analyzed using a three-dimensional finite clement method. In order to demonstrate the predominant perfom1ance of the hybrid composite rotor with a split hub, a high spin test was performed up to 40,000 rpm. Four radial strains and another four circumferential strains were measured using a wireless telemetry system. These measured strains were in excellent agreement with the FE analysis. Most importantly, the radial strains were reduced using the hybrid composite rotor with a split hub, and all of them were compressive. As a conclusion, a compressive pressure on the inner surface of the proposed flywheel rotor was achieved, and it can lower the radial stresses within the composite rotor, enhancing the performance of the flywheel rotor.

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Compression Behavior of Manufacturability Enhanced FRP-Concrete Hybrid Composite Pile (제작성을 개선한 하이브리드 FRP-콘크리트 합성말뚝의 압축거동)

  • Lee, Young-Geun;Park, Joon-Seok;Kim, Sun-Hee;Kim, Hong-Lak;Yoon, Soon-Jong
    • Composites Research
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    • v.26 no.1
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    • pp.66-71
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    • 2013
  • As a fundamental structural element of construction, a pile is constructed to transfer loads from superstructure to foundation. In general, since the pile foundation is constructed in the ground or ground under water, it is difficult to protect from the damages due to moisture and/or salt which create corrosive environment and it is even more difficult to estimate its durability. In this study, in order to enhance the durability and constructibility of the pile foundation, FRP-concrete hybrid composite pile (HCFFT) is suggested. Moreover, equation for the prediction of load carrying capacity of HCFFT circular members under compression is suggested and discussed based on the results of analytical and experimental investigations. In addition, we also conducted the finite element simulation for the structural behavior of new HCFFT composite pile and the result is compared with those of experimental and analytical studies. In addition, the axial loading capacity of new HCFFT composite pile is compared with those of existing PHC pile and hollow circular steel pipe pile, and it was found that the new HCFFT composite pile has advantages over conventional PHC and steel pipe piles.

The Effect of the Fiber Volume Fraction Non-uniformity and Resin Rich Layer on the Rib Stiffness Behavior of Composite Lattice Structures (섬유체적비 불균일 및 수지응집층이 복합재 격자 구조체 리브의 강성도 거동에 미치는 영향)

  • Kang, Min-Song;Jeon, Min-Hyeok;Kim, In-Gul;Kim, Mun-Guk;Go, Eun-Su;Lee, Sang-Woo
    • Composites Research
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    • v.31 no.4
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    • pp.161-170
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    • 2018
  • Cylindrical composite lattice structures are manufactured by filament winding process. The fiber volume fraction non-uniformity and resin rich layers that can occur in the manufacturing process affect the stiffness and strength of the structure. Through the cross-section examination of the hoop and helical ribs, which are major elements of the composite lattice structure, we observed the fiber volume fraction non-uniformity and resin rich layers. Based on the results of the cross-section examination, the stiffness of the ribs was analyzed through the experimental and theoretical approaches. The results show that the fiber volume fraction non-uniformity and resin rich layers have an obvious influence on the rib stiffness of composite lattice structure.