• 제목/요약/키워드: Fiber-reinforced composite materials

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LFT-D공법을 이용한 탄소 장섬유 강화 열가소성 복합재의 특성에 관한 연구 (A study on the properties of the carbon long-fiber-reinforced thermoplastic composite material using LFT-D method)

  • 박명규;박시우
    • 한국산학기술학회논문지
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    • 제17권5호
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    • pp.80-85
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    • 2016
  • 탄소섬유강화 복합재는 기계적 물성이 우수하여 다양한 산업분야에서 활용되고 있으나 섬유길이가 짧은 단섬유 형태로 함침 되고 있어 강도와 강성을 증대시키는데 한계가 있다. 이를 보완하기 위한 LFT-D성형은 탄소 또는 유리섬유를 열가소성 수지와 혼합하여 압출 후 프레스 성형하여 제품을 만드는 공법으로 연속공정이 가능하고 사출성형에 비해 생산성이 높아 자동차 구조용 부품을 제작하는데 사용할 수 있다. 본 연구에서는 LFT-D공법으로 성형된 탄소 장섬유강화 열가소성 복합소재의 기계적 특성을 파악하기 위하여 탄소 장섬유의 함침과 압출공정을 수행할 수 있는 Lab scale의 소형 압출기 시스템을 제작하였다. Lab scale의 소형 압출기를 사용하여 제작된 탄소 장섬유 복합소재를 프레스 성형하여 시편을 제작하고 재료의 기계적 특성을 평가한 결과, 탄소섬유길이, 프레스 가압압력 및 탄소섬유 함유량이 복합소재의 강도 및 강성의 증가에 영향을 미침을 알 수 있었다. 향후 탄소 장섬유 복합소재의 기계적 성질 향상을 위해서 혼합 스크류 설계, 탄소 섬유코팅 등에 대한 추가적인 연구가 필요하다.

나노섬유의 제조와 응용 및 한국의 차세대 섬유산업 (Fabrication and Application of Nano-Fibers for Korean Post-Textile Industry)

  • 이재락;박수진;김효중;정효진;지승용;김준현
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2003년도 추계학술발표대회 논문집
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    • pp.3-6
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    • 2003
  • In this work, poly(ethylene oxide) nanofibers were fabricated by electrospinning to prepare nanofibers-reinforced composites. And the PEO powders-impregnated composites were also prepared to compare with physicochemical properties of nanofibers-reinforced composites. Morphology and fiber diameter of PEO nanofibers were determined by SEM observation. Mechanical interfacial properties of the composites were investigated in fracture toughness tests and interlaminar shear strength (ILSS) test. As a result, the fiber diameter decreased in increasing applied voltage. However the optimum condition for the fiber formation was 15 ㎸, resulting from increasing of jet instability at high voltage and the prepared PEO nanofibers were useful in fiber reinforced composites. The PEO-based nanofibers-reinforced composites showed an improvement of fracture toughness factors ($K_{IC} and G_{ IC}$) and ILSS, compared to the composites impregnated with PEO powders. These results were noted that the nanofibers had higher specific surface area and larger aspect ratio than those of the powder, which played an important role in improving the mechanical interfacial properties of the composites.

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조선해양 파이프 단열재 커버 적용을 위한 내화/난연 성능을 갖는 친환경 바잘트섬유 강화 퓨란계 복합재료 개발 연구 (Development of Eco-friendly Basalt Fiber-reinforced Furan-based Composite Material with Improved Fire and Flame Retardants for Shipbuilding and Offshore Pipe Insulation Cover)

  • 권동준;서형석
    • Composites Research
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    • 제34권1호
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    • pp.57-62
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    • 2021
  • 조선해양산업에서 친환경 선박 및 경량화 기자재에 관한 관심이 높아짐에 따라 파이프 등의 기자재에 복합재료를 적용하고 있다. 본 연구에서는 친환경 및 내열/난연 성능을 요구하는 파이프 단열재 커버에 적용하기 위해 친환경 소재인 바잘트 섬유강화 퓨란복합재료(BFC, basalt fiber reinforced furan composite)를 제조하였다. BFC 소재의 낮은 물성을 강화시키기 위해 후경화 조건의 최적화 연구를 수행하였고, BFC 소재의 기계적강도, 내열/난연 특성 강화, 친화경 특성에 대한 실험과 평가를 진행하였다. 최종적으로 연구 결과 조선해양기자재인 파이프 단열재 커버에 BFC 소재의 적용이 가능함을 확인하였다.

Carbon Fiber Reinforced Plastic(CFRP)복합재의 파괴 거동에 따른 Acoustic Emission(AE)신호 특성에 관한 연구 (A Study on the characteristics of the Signals of AE according to Fracture mode of CFRP)

  • 이경원;김종현;김재성;이보영
    • 한국항공운항학회지
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    • 제17권4호
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    • pp.42-47
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    • 2009
  • Recently, the wide range of the composite materials is used for the making airplanes, trains and automobiles body for the lightweight. Despite having complex structures, composite materials usually have well defined mechanical characteristics. However, composite materials are difficult to understand the fracture mechanism clearly by simple mechanical test. Nondestructive evaluation (NDE) combined with mechanical testing can play a more important role and especially Acoustic Emission Testing (AET) would become known to be a useful tool to assess damage and fracture behavior of composites. In this study The experiment was performed to acquire the acoustic emission signal during tensile test using unidirectional CFRP specimen and the data was analyzed the acoustic emission parameters with the waveform.

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연속섬유강화 플라스틱 복합재료의 반구형 압축성형성에 관한 연구 (A Study on the Hemisphere-Type Compression Molding for Continous Fiber-Reinforced Polymeric Composites)

  • 임용진;오영준;김이곤
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 1999년도 추계학술발표대회 논문집
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    • pp.149-153
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    • 1999
  • During a hemisphere-type compression molding, the wrinkles are caused by complex stress condition. It is very important to clarify the degree of wrinkles in order to have good products. In this paper, the effects of numbers of needling and initial area on the degree of wrinkles are studied. the degree of wrinkle is expressed as nonhomogeneity.

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Influence of Uncertainties for Compressive Buckling of Composite Materials and Its Numerical Simulations

  • Ueda, Tetsuhiko;Takase, Shouhei;Ikeda, Tadashige;Iwahori, Yutaka
    • Advanced Composite Materials
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    • 제17권2호
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    • pp.177-190
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    • 2008
  • As the first step in discussing the reliability of composite structures, a fundamental study was performed to obtain the scattering characteristics of glass-fiber reinforced plastics (GFRP) and woven carbon fiber reinforced plastics (WCFRP) as well as a reference metal. The Euler buckling load was obtained experimentally for each material. The experiments were conducted for specified rectangular specimens with simply supported edges. A new attachment to realize the simply support boundary conditions for composite materials have been prepared before these experiments. The scattering data in the results for GFRP and WCFRP composites were compared with those of a typical metal of aluminum alloy. The experimental data were also compared with numerical simulations including the uncertainties.

보강 개구부가 있는 복합재료 원통셸의 축방향 하중에 따른 응력해석 (Stress Analysis on Composite Cylindrical Shells with a Reinforced Cutout Subjected to Axial Load)

  • 이영신;류충현;김영완
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 1999년도 추계학술발표대회 논문집
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    • pp.211-214
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    • 1999
  • The stress distribution around the cutout of composite cylindrical shells with a circular or elliptical reinforced cutout subjected to axial compression or tension is studied by asymptotic method. Analytical solutions used a Donnell type orthotropic shell theory are presented by the defined stress concentration factor and are compared to experimental results. The experiment used the universal testing machine (UTM), strain gage and fixtures designed/manufactured for axial tension test of a cylindrical shell is carried and the composite material used in the experiment is plain weave glass fiber reinforced plastic (GFRP).

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브레이드 투루젼법에 의한 콘크리트 구조물용 하이브리드 섬유강화 복합재료 리바 개발 (Development of Hybrid Fiber Reinforced Plastics Rebar for Concrete Structure by the Braidtrusion Process)

  • 최명선;한길영;이동기;심재기
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 추계학술발표대회 논문집
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    • pp.199-205
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    • 2001
  • This paper describes the design methodology, manufacturing process, rebar tensile and bending properties. Braidtrusion is a direct Composite fabrication technique utilizing an in-line braiding and pultrusion process. The produced Composite rebar exhibits ductile stress-strain behavior similar to that of conventional steel bar. Various rebar diameters ranging from modeling scale(3m) to full-scale prototype of 9.5mm have been produced Glass Fiber Reinforced Plastics(GFRP) rebar were successfully fabricated at $\phi$8.5mm and $\phi$9.5mm nominal diameters of soild and hollow type using a braidtrusion process. Tensile and bending specimens were tested and compared with behavior of stress-strain of GFRP rebar and steel bar.

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Identification of Cutting Mechanisms in Orthogonal Cutting of Glass Fiber Reinforced Composites

  • Choe Gi-Heung
    • 한국산업안전학회:학술대회논문집
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    • 한국안전학회 2000년도 추계 학술논문발표회 논문집
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    • pp.39-45
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    • 2000
  • In recent years, composite materials such as fiber reinforced plastics (FRP) have gained considerable attention in the aircraft and automobile industries due to their light weight, high modulus and specific strength. In practice, control of chip formation appears to be the most serious problem since chip formation mechanism in composite machining has significant effects on the finished surface [1,2,3,4,5]. Current study will discuss frequency analysis based on autoregressive (AR) time series model and process characterization in orthogonal cutting of a fiber-matrix composite materials. A sparsely distributed idealized model composite material, namely a glass reinforced polyester (GFRP) was used as workpiece. Analysis method employs a force sensor and the signals from the sensor are processed using AR time series model. The experimental correlation between the different chip formation mechanisms and model coefficients are established.(omitted)

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라미네이트 강도 특성에 미치는 Thermal Aging의 영향 (Effect of Thermal Aging on The Strength of Laminate Composites Structure)

  • 정연운;김국진;한중원;김윤해
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.24-28
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    • 2002
  • Composite reinforced fiber materials are used in lots of fields such as a part of aeronautic space, ship, machinery and so on because can make structure wished for necessary condition by control fiber direction and laminated sequence. As the use of advanced composites increase, specific techniques have been developed to repair changed composite structures. In order to repair the damaged part production high quality composite reinforced fiber are completed by control the surrounding temperature and press in autoclave. The quality is influenced heat exposure degree by chemical reaction for precessing. This study considerated influence limit of using by repair structure part and change of properties according to heat exposure degree for repairing.

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