• Title/Summary/Keyword: Fiber orientation angle

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Fiber Orientation Distribution of Injection Molded Product on the Fiber-Reinforced Polymeric Composites (섬유강화 고분자 복합재료 사출성형품의 섬유배향상태)

  • Lee Dong-Gi;Sim Jea-Ki;Kim Jin-Woo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.73-80
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    • 2005
  • Injection molding is the most widely used process for the industrial forming of plastic articles. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of welding parts in injection-molded products is assessed. And the effects of fiber content and injection mold shapes on the fiber orientation in case of fiber reinforced polymeric composites are studied experimentally.

Study on the Fiber Orientation and Fiber Content Ratio Distribution during the Injection Molding for FRP (FRP의 사출성형에 있어서 섬유배향상태와 섬유함유율분포에 관한 연구)

  • Lee Dong-Gi;Sim Jea-Ki;Kim Jin-Woo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.4
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    • pp.1-7
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    • 2006
  • Injection molding is a very important industrial process for the manufacturing of plastics objects. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of weld-line in injection-molded products is assessed. And the effects of fiber content and injection mold-gate conditions on the fiber orientation are also discussed.

Influences of Fiber Laminate Orientation on the Behavior of Fatigue Delamination in GLARE (GLARE 의 섬유층 배향이 피로층간분리 거동에 미치는 영향)

  • 황진우;송삼홍;김철웅
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.479-482
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    • 2004
  • The behavior of fatigue delamination in a GLARE(Glass Fiber Reinforced Metal Laminates) under fatigue loading conditions investigated. The behavior of fatigue delamination was examined basing on investigation of the crack and delamination using a SAM (Scanning Acoustic Microscope). The crack and delamination behavior on the relationship among a-N, SAM images and crack length-delamination length were considered. The test results indicated the features of different fatigue delamination and crack growth according to each fiber orientation angle and also obtained to more increase delamination than crack through the relationship between crack length and delamination length in GLARE.

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The comparison of the tensile strength of fiber-reinforced composites according to the change of fiber orientat and fiber orientation angle in one direction (섬유배향과 일방향 섬유배향각 변화에 다른 복합재료의 인장강도 비교)

  • Kim Jin-Woo;Lee Jung-Ju;Lee Dong-Gi
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.284-287
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    • 2004
  • After we experiment one direction fiber reinforced composites$(\theta\;=\;0^{\circ},\;J=1)$ to the X direction$(\theta\;=\;0^{\circ},\;J=1)$, we can say that fiber orientation efficiency and fiber orientation angle efficiency become lower. It is because the more the fabric is orientated in a equal direction with one direction fiber floor the more the load given from the exterior becomes shear rather than tension, even though one direction fiber floor gets the most of the exterior power. when fiber content ration is $10wt\%$, the fiber reinforcement efficiency of J=0.3 is similar with the fiber reinforcement efficiency of $\theta=30^{\circ}$ We also found that the fiber reinforcement efficiency of J=0.2 is similar with the fiber reinforcement efficiency of $\theta=20^{\circ}$ in case of $20wt\%$.

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Effect of Fiber Orientation on the Tensile Strength in Twisted Yarn Composites (Twisted Yarn 복합재료에서 인장강도에 미치는 섬유배향의 영향)

  • Lee, Dong-Ki;Sim, Jae-Ki;Kim, Hyuk;Kim, Jin-Woo;Lee, Jung-Ju;Lee, Ha-Wook
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.422-425
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    • 2003
  • Investigated whether fiber orientation distribution of twisted yarn composites and the fiber content are 0$^{\circ}$ and 90$^{\circ}$ direction tensile strength and some correlation. Tensile strength of 0$^{\circ}$ directions of twisted yarn composites increased changelessly being proportional the fiber content and fiber orientation function get into anisotropic in isotropic. But, tensile strength ratio by separation of fiber filament of 90$^{\circ}$ directions tensile strength decreased when tensile load is imposed for width direction of reinforcement fiber. 0$^{\circ}$ and 90$^{\circ}$ direction tensile strength ratio value of a twisted yarn composites not receive almost effect of the fiber content of fiber orientation function J = 0.4 lows. Although do, 20 wt% of the fiber content is high about 0$^{\circ}$ and 90$^{\circ}$ direction tensile strength ratio about 1.6~2 than 10 wt% from J = 0.4. Therefore. could know that effect of the fiber content is dominate.

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A Study on the Energy Absorption Characteristics and Fracture Mode of CFRP Laminate Members under Axial Compression (축압축을 받는 CFRP 적층부재의 에너지흡수특성과 파괴모드에 관한 연구)

  • 김정호;정회범;전형주
    • Journal of the Korean Society of Safety
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    • v.17 no.3
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    • pp.7-12
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    • 2002
  • The object of this paper is to investigate collapse characteristics of CF/Epoxy(Carbon Fiber/Epoxy resin) composite tubes on the change of interlaminar number and fiber orientation angle of outer and to evaluate reappearance of collapse characteristics on the change of tension strength of fibers under static and impact axial compression loads. When a CF/Epoxy composite tube is mushed, static/impact energy is consumed by friction between the loading plate and the splayed fiends of the tube, by fracture of the fibers, matrix and their interface. In general, CF/Epoxy tube with 6 interlaminar number(C-type) absorbed more energy than other tubes(A, B, D-types). The maximum collapse load seemed to increase as the interlaminar number of such tubes increases. The collapse mode depended upon orientation angle of outer of CF/Epoxy tubes and loading status(static/impact). Typical collapse modes of CF/Epoxy tubes are wedge collapse mode, splaying collapse mode and fragmentation collapse mode. The wedge collapse mode was shorn in case of CF/Epoxy tubes with 0$^{\circ}$ orientation angle of outer under static and impact loadings. The splaying collapse mode was shown in only case of CF/Epoxy tubes with 90$^{\circ}$ orientation angie or outer under static loadings, however in impact tests those were collapsed in fragmentation mode. So that CF/Epoxy tube with 6 interlaminar number and 90$^{\circ}$ outer orientation angle presented to the optimal collapse characteristics.

Influence of Glass Fiber Orientation on the Bi-directional GFRP Characteristics (직교이방향 GFRP 재료 특성에 미치는 유리 섬유방향의 영향)

  • Suh, Jung-Joo;Moon, Duk-Hong
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.21 no.1
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    • pp.75-81
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    • 1985
  • The tensile and dielctric strength of the epoxied resin with bi-directional woven glass fibers with a laminate of two layers(G-10) are studied, and the test parameter is the angle between fiber orientation and the tensile axis. The obtained results may be summaried as follows: 1) when the angle between fiber orientation and tensile axis was varied from 0$^{\circ}$ to 45$^{\circ}$ the yield and fracture stresses have a tendency to decrease with increase in the angle. Especially, the decrease rates in the yield and fracture stresses are changed remarkably in the range of 0$^{\circ}$ to 15$^{\circ}$. 2) The fracture strain has showed the maximum value when the angle between fiber orientation and tensile axis is 45$^{\circ}$, and showed the rapid rate of change from 15$^{\circ}$ to 45$^{\circ}$. 3) For the sample with same angle between fiber orientation and tensile axis the maximum dielectric strength under compressive stress is decreased with increase in tensile stress, when the compressive stress is increased as a parameter of tensile stress. 4) When the angle between fiber orientation and tensile axis is 45$^{\circ}$, the dielectric strength showed the worst value, as the mechanical strength did.

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Accuracy Comparison between Intensity Method and Count Method in Measurement of Planar Orientation of Fibers Using Image Processing (화상 처리를 이용한 섬유 배향각 분포 측정에서 농도법과 카운트법의 정확도 비교)

  • Lee, S.D.;Kim, H.;Lee, D.G.;Han, G.Y.;Kim, E.G.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.5
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    • pp.357-364
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    • 1998
  • To investigate accuracies between intensity method and count method for measurement of the fiber orientation distribution, fiber orientation function is derived by drawing simulation figure for the fiber orientation as varying fiber aspect ratio, fiber area ratio, and fiber orientation state, respectively. The values of fiber orientation function measured by intensity method and count method are compared with the calculated ones from simulation figures. The results show that measurement accuracy of fiber orientation angle distribution obtained by count method is by 4% higher than that by intensity method.

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The Effect of Compression Ratio on the Fiber Orientation During Compression Molding of Short-fiber Reinforced Composites

  • Kim, Jin-Woo;Lee, Dong-Gi
    • Journal of Korea Foundry Society
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    • v.27 no.6
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    • pp.258-262
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    • 2007
  • 단섬유강화 고분자 복합재료의 고온압축 프레스 성형 시 유리섬유의 유동을 지배하는 인자인 유리섬유와 모재의 유동성에 관하여 연구하기 위하여 ?h트 스트랜드의 교차각도를 $30^{\circ},\;45^{\circ},\;60^{\circ}$로 배향하여 모재와 적층시킨 다음 열압축프레스를 사용하여 1차로 시트를 제작하고, 이 제작된 시트를 가열로로 가열하여 열압축프레스로 2차 고온압축 프레스 성형한다. 여기서, 압축속도와 압축비를 변화시켰을 때 발생되는 유리섬유의 배향에 관한 실험결과를 고찰한다.

Buckling Analysis of Laminated Composite Cylindrical Shell under Combined Load State (복합하중상태에 있는 복합재료 원통형 쉘의 좌굴 거동)

  • Yeo, Kyoung-Su;Yang, Won-Ho;Cho, Myoung-Rae;Sung, Ki-Deug
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.9
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    • pp.119-130
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    • 1999
  • This paper deals buckling behavior of laminated composite cylindrical shells subjected to combination of axial compression and torison. Linear and nonlinear finite element analysis are carried out . the influence of load type, load ratio, fiber orientation angle, stacking sequence, and intial imperfect on buckling behavior is discussed.

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