• 제목/요약/키워드: Fiber Orientation Analysis

검색결과 186건 처리시간 0.028초

X-ray Diffraction Studies of Poly(aryl ether ether ketone) Fibers with Different Degrees of Crystallinity and Orientation

  • Karacan Ismail
    • Fibers and Polymers
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    • 제6권3호
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    • pp.206-218
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    • 2005
  • Structural studies of series of 'as spun' and drawn PEEK fibers have been carried out using X-ray diffraction and optical microscopy techniques. The analysis of results suggest that fibers produced at a constant draw ratio with increasing draw temperatures show enhanced orientation and crystalline behaviour. The resolved equatorial and meridional traces provide additional structural parameters in terms of crystallinity, crystallite size, and crystallite thickness. It is concluded that drawing at a temperature below $T_g(i.e.,\;144^{\circ}C)$ results in poorly oriented non-crystalline materials, whereas drawing above $T_g$ results in highly oriented semi crystalline materials. Additional drawing proved to increase the overall orientation with slight improvements in lateral order of the chain molecules. Quantitative analysis revealed that the crystallite size increases with increasing drawing temperature. The results also revealed the increased crystallite size upon additional drawing. Crystalline orientation parameter, $_c$, suggests almost perfect orientation. In all cases, the amorphous orientation is found to be lower than the overall orientation parameter obtained from the optical birefringence. As a result of additional drawing, crystalline orientation was found to increase slightly but the increase in the orientation of non-crystalline material was found to be substantial. An average crystalline density was determined from the orthorhombic unit cell dimensions. It was found to vary as a result of processing conditions. It was also found that the value of the maximum birefringence shows heavy dependence on the chain conformation.

Computational Design of Electrode Networks for Preferentially Aligned Short Fiber Composite Component Fabrication via Dielectrophoresis

  • Srisawadi, Sasitorn;Cormier, Denis R.;Harrysson, Ola L.A.;Modak, Sayantan
    • International Journal of CAD/CAM
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    • 제12권1호
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    • pp.20-28
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    • 2012
  • Finite Element Analysis (FEA) is often used to identify local stress/strain concentrations where a component is likely to fail. In order to reduce the degree of strain concentration, component thickness can be increased in those regions, or a stronger material can be used. In short fiber reinforced composite materials, strength and stiffness can be increased through proper fiber alignment. The field-aided microtailoring (FAiMTa) process is one promising method for doing this. FAiMTa uses principles of dielectrophoresis to preferentially align particles or fibers within a matrix. To achieve the preferred fiber orientation, an interdigitated electrode network must be integrated into the mold halves which can be fabricated by additive manufacturing (AM) processes. However, the process of determining the preferred fiber arrangements and electrode locations can be very challenging. This paper presents algorithms to semi-automate the interdigitated electrode design process. The algorithm has been implemented in the Solidworks CAD system and is demonstrated in this paper.

손상역학을 이용한 섬유강화 복합재료의 피로해석 (Fatigue Analysis of Fiber-Reinforced Composites Using Damage Mechanics)

  • 임동민;윤인수;강기원;김정규
    • 대한기계학회논문집A
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    • 제30권2호
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    • pp.112-119
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    • 2006
  • Due to their intrinsic anisotropy, composite materials show quite complicated damage mechanism with their fiber orientation and stacking sequence and especially, their fatigue damage process is sequential occurrence of matrix cracking, delamination and fiber breakage. In the study, to propose new model capable of describing damage mechanism under fatigue loading, fatigue analysis of composite laminates based on damage mechanics, are performed. The average stress is disassembled with stress components of matrix, fiber and interlaminar interface through stress analysis. Each stress components are used to assess static damage analysis based on continuum damage mechanics (C.D.M.). Fatigue damage curves are obtained from hysteresis loop and assessed by the fatigue damage analysis. Then, static and fatigue damage analysis are combined. Expected results such as stress-cycle relation are verified by the experimental results of fatigue tests.

Theoretical and experimental modal responses of adhesive bonded T-joints

  • Kunche, Mani Chandra;Mishra, Pradeep K.;Nallala, Hari Babu;Hirwani, Chetan K.;Katariya, Pankaj V.;Panda, Subhransu;Panda, Subrata K.
    • Wind and Structures
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    • 제29권5호
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    • pp.361-369
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    • 2019
  • The modal frequency responses of adhesive bonded T-joint structure have been analyzed numerically and verified with own experimental data. For this purpose, the damped free frequencies of the bonded joint have been computed using a three-dimensional finite element model via ANSYS parametric design language (APDL) code. The practical relevance of the joint structure analysis has been established by comparing the simulation data with the in-house experimental values. Additionally, the influences of various geometrical and material parameters on the damped free frequency responses of the joint structure have been investigated and final inferences discussed in details. It is observed that the natural frequency values increase for the higher aspect ratios of the joint structure. Also, the joint made up of Glass fiber/epoxy with quasi-isotropic fiber orientation indicates more resistance towards free vibration.

Numerical analysis of interface crack problem in composite plates jointed with composite patch

  • Cetisli, Fatih;Kaman, Mete O.
    • Steel and Composite Structures
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    • 제16권2호
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    • pp.203-220
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    • 2014
  • Stress intensity factors are numerically investigated for interfacial edge crack between two dissimilar composite plates jointed with single side composite patch. Variation of stress intensity factor under Mode I loading condition is examined for different material models and fiber orientation angles of composite plates and patch. ANSYS 12.1 finite element analysis software is used to obtain displacements of crack surfaces in the numerical solution and repaired plates are modeled in three dimensions. Obtained results are presented in the form of graphs. It is found that fiber orientation angle of composites is an effective parameter on interfacial stress intensity factor.

사출 성형공정 압력에 따른 PA6/GF 복합재료의 물리적 특성 및 성능 예측 시뮬레이션에 관한 연구 (A Study on the Mechanical Properties and Performance Prediction Simulation of PA6/GF Composite Materials with Injection Molding Pressure)

  • 유성훈;김민성;윤현성;박종수;전성민;심지현
    • 한국염색가공학회지
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    • 제34권1호
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    • pp.46-57
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    • 2022
  • In this study, the relationship between fiber orientation and mechanical properties with the injection pressure of polyamide-6/glass fiber composite materials manufactured by the injection molding process was investigated. Also, an actual experimental data and finite element model-based simulation data were analyzed. Specimens were manufactured through the injection molding process setting the injection pressure differently to 700, 800, 900, and 1000 bar, respectively. A morphological analysis and orientation of the PA6/GF composite material were observed using Optical microscope. Through tensile and flexural strength tests, the mechanical properties of the PA6/GF composite materials with the injection pressure were studied. As a result, it was confirmed that the mechanical properties were the superior under the injection pressure of 900 bar molding conditions. In addition, the mechanical properties of the actually manufactured specimen (PA6/GF) and virtual engineering S/W((Digimat, Abaqus) were used to compare and analyze the analysis results for the mechanical properties, and based on the reliable DB, the physical properties of the PA6/GF composite characteristics were studied.

휨방지를 위한 CAE와 역보정을 이용한 Door Module PNL설계에 관한 연구 (A Study on the Design of Door Module PNL Using CAE and Inverse Compensation for Warpage)

  • 김두태;한성렬
    • Design & Manufacturing
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    • 제12권2호
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    • pp.27-33
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    • 2018
  • Korea's automobile industry, which has grown rapidly to become the world's fifth-largest automobile producer, To cope with environmental pollution and energy problems in order to prevail competitive edge in global market We are investing a lot of research personnel and costs. Among them, for realizing alternative light weight It is a part of the automobile module system that has achieved the technological development before the breakthrough in the injection molding process in the press process. Door module PNL was the subject of research. The door module PNL is expected to cause warpage before the mold production due to the thin and flat product characteristics and fiber orientation characteristic of the material. In this paper, CAE analysis and reverse correction tool Design. CAE analysis to obtain the results of weld line position, bending position and deformation value Through the correction tool, think3, the original product was modified before the mold production to improve the completeness of the parts. In fiber orientation, the position and size of the cooling channel in the mold, the position and size of the gate, Temperature, pressure, time, and work environment. Compared with the result of CAE analysis, the product that was reverse-corrected by Think3 was manufactured, and injection molding was performed. Injection molding products were tested 24 hours later. 3.5 mm to 7.0 mm, and under the fixed condition, the deviation was from 1.1 mm to 1.5 mm. Unlike the CAE analysis, the deviation of the actual injection pressure and the cooling temperature, the fiber orientation of the material, In order to solve this problem, it is necessary to compare the injection conditions with the database, I knew I had to catch the standard.

탄소섬유 복합재로 된 자동차 루프에 대한 동특성 해석 및 실험 (Analysis and Experiment on dynamic characteristics of a Carbon Fiber Reinforced Composite Automotive Roof)

  • 제형호;진용선;김찬묵;강영규;사종성
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2003년도 춘계학술대회논문집
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    • pp.330-335
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    • 2003
  • Analysis and experiment on dynamic characteristics of automotive roof have been carried out experimentally and numerically to design a lightweight roof. Finite element analysis of a conventional steel automotive roof was verified by experiments on vibration characteristics. The dynamic analysis of carbon fiber reinforced composite automotive roof shows that the roof stiffness changes as the fiber orientation of the laminated panel changes. Optimization results yielded a composite roof, which was 52% lighter, than the steel conventional steel automotive roof. This paper addresses a design strategy of composite roof for weight reduction.

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압출성형 ECC 패널의 섬유분포 특성과 휨 성능 (Fiber Distribution Characteristics and Flexural Performance of Extruded ECC Panel)

  • 이방연;한병찬;조창근;권영진;김윤용
    • 콘크리트학회논문집
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    • 제21권5호
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    • pp.573-580
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    • 2009
  • 이 연구는 변형률 경화거동을 나타내기 위한 압출성형된 ECC를 제조하기 위하여 사용되는 조성물의 특성, 제조 방식, 배합 조건, 양생 조건에 관한 검토를 수행하였으며, 섬유의 분포 특성이 압출성형 ECC의 휨거동에 미치는 영향을 파악하고자 하였다. 이를 위하여 이론적/실험적 연구를 수행하여 압출성형 ECC를 생산하기 위한 기본 배합 및 제조 공정을 제시하였으며, 이미지 프로세싱 기법을 이용하여 섬유 분포 특성을 파악하였다. 실험 결과, 최적의 압출성형 ECC 패널의 배합비를 물-매트릭스 비, 시멘트, ECC 파우더, 그리고 규사미분의 비율로 제시하였다. 또한 섬유 분포 특성은 배합에 따라 달라지며 이러한 섬유 분포 특성에 따라 휨거동에 차이가 발생하는 것으로 나타났다. 즉, 섬유 분산성이 좋을수록, 상보에너지($J_b'$)와 최고 가교 응력(${\sigma}_0$)이 클수록 휨 인성이 크게 나타났다. 이는 ECC 배합의 차이가 섬유 분포 특성에 차이를 줄 뿐만 아니라, 마이크로역학 특성에도 변화를 주기 때문이다. 섬유 방향성의 경우, 실험체 별로 크게 차이가 발생하지 않았으나 섬유의 분포가 3차원보다 2차원에 가깝게 배열되는 것으로 나타났다. 그러나 섬유 방향성에 대한 확률 밀도 함수는 2차원으로 가정한 경우와 매우 다른 양상을 보이는 것으로 나타났다. 따라서 원하는 성능(초기균열 강도 및 인성)을 얻기 위해서는 배합과 섬유 분포 특성을 고려하여야 하는 것으로 나타났다.