• Title/Summary/Keyword: Ferrite Content

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Microstructural, mechanical, and electrochemical analysis of carbon doped AISI carbon steels

  • Muhammad Ishtiaq;Aqil Inam;Saurabh Tiwari;Jae Bok Seol
    • Applied Microscopy
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    • v.52
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    • pp.10.1-10.15
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    • 2022
  • The effect of carbon doping contents on the microstructure, hardness, and corrosion properties of heat-treated AISI steel grades of plain carbon steel was investigated in this study. Various microstructures including coarse ferrite-pearlite, fine ferrite-pearlite, martensite, and bainite were developed by different heat treatments i.e. annealing, normalizing, quenching, and austempering, respectively. The developed microstructures, micro-hardness, and corrosion properties were investigated by a light optical microscope, scanning electron microscope, electromechanical (Vickers Hardness tester), and electrochemical (Gamry Potentiostat) equipment, respectively. The highest corrosion rates were observed in bainitic microstructures (2.68-12.12 mpy), whereas the lowest were found in the fine ferritic-pearlitic microstructures (1.57-6.36 mpy). A direct correlation has been observed between carbon concentration and corrosion rate, i.e. carbon content resulted in an increase in corrosion rate (2.37 mpy for AISI 1020 to 9.67 mpy for AISI 1050 in annealed condition).

Effect of Ti Contents on characteristics of 700Mpa Weld Metal (Ti 함량에 따른 700MPa급 용착금속의 특성 변화)

  • Park, H.K.;Kim, H.J.;Seo, J.S.;Ryoo, H.S.;Ko, J.H.
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.47-47
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    • 2009
  • 용착금속의 미세조직은 크게 Acicular ferrite(AF), Ferrite with aligned second phase(FS), Primary ferrite(=Grain boundary Ferrite) 등으로 나눌 수 있다. 이 중 침상형 페라이트(AF)는 인성과 강도를 동시에 증가시킬 수 있으므로 이를 다량 확보하는 것이 용접산업의 관건이다. 본 연구에서는 침상형 페라이트 발생에 기여한다고 알려진 Ti 함량을 용착금속에서 단계적으로 조절하여 나타나는 미세조직과 특성변화를 관찰하였다. 모재는 HSB-600을 사용하였으며 용접재료는 ER100S-G급의 Ti가 함유되어 있는 것(A)과 미함유된 것(B)을 사용하였다. 모재 성분의 희석을 방지하기 위해 V-Groove 가공 후 Buttering 용접을 실시하였다. 중앙에 가공된 V-그루브에 이들 재료를 적절히 조합하고 용접(입열량 20kJ/cm)하여 Ti함유량을 총 4가지(0.002~0.025% Ti)로 제어하였다. 용접 후 각각의 시편에 대해 미세조직, 충격시험, O/N분석, 성분분석 등의 시험을 진행하였다. 미세조직 관찰결과 Ti함량이 증가할수록 AF는 증가하고 FS는 감소함을 확인할 수 있었으며 충격시험결과 Ti가 많이 함유된 시편일수록 더 낮은 연성취성 천이온도(DBTT)를 나타내었다. EDS와 SEM으로 관찰한 결과 Ti함량 증가에 따라 비금속개재물의 크기는 작아지고 밀도는 높아지는 것을 확인할 수 있었으며 개재물 내에서의 Ti함량도 더 많아지는 것을 확인 할 수 있었다.

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Microstructure and Tensile Properties of 700 MPa-Grade High-Strength and Seismic Resistant Reinforced Steel Bars (700 MPa급 고강도 및 내진 철근의 미세조직과 인장 특성)

  • Hong, Tae-Woon;Lee, Sang-In;Hwang, Byoungchul
    • Korean Journal of Materials Research
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    • v.28 no.7
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    • pp.391-397
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    • 2018
  • This study deals with the microstructure and tensile properties of 700 MPa-grade high-strength and seismic reinforced steel bars. The high-strength reinforced steel bars (600 D13, 600 D16 and 700 D13 specimens) are fabricated by a TempCore process, while the seismic reinforced steel bar (600S D16 specimen) is fabricated by air cooling after hot rolling. For specimens fabricated by the TempCore process, the 600 D13 and 600 D16 specimens have a microstructure of tempered martensite in the surface region and ferrite-pearlite in the center region, while the 700 D13 specimen has a microstructure of tempered martensite in the surface region and bainite in the center region. Therefore, their hardness is the highest in the surface region and shows a tendency to decrease from the surface region to the center region because tempered martensite has a higher hardness than ferrite-pearlite or bainite. However, the hardness of the 600S D16 specimen, which is composed of fully ferrite-pearlite, increases from the surface region to the center region because the pearlite volume fraction increases from the surface region to the center region. On the other hand, the tensile test results indicate that only the 700 D13 specimen with a higher carbon content exhibits continuous yielding behavior due to the formation of bainite in the center region. The 600S D16 specimen has the highest tensile-to-yield ratio because the presence of ferrite-pearlite and precipitates caused by vanadium addition largely enhances work hardening.

Formation of Cobalt Ferrite Epitaxial Iron Oxide and Their Magnetic Properties(II) (코발트 훼라이트 에피탁시얼 산화철의 생성과 자기특성(II))

  • Byeon, T.B.;Kim, D.Y.;Lee, J.Y.;Lee, H.;Sohn, J.G.;Han, K.H.
    • Journal of the Korean Magnetics Society
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    • v.2 no.1
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    • pp.15-21
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    • 1992
  • Acicular ${\gamma}-Fe_{2}O_{3}$ particles were heated at $90^{\circ}C$ in alkaline solution containing mixed solution of dyadic metal with $Co^{+2}/Fe^{+2}$ ratio of 0.5. When cobalt content was increased, the coercivity of resultant product increased linearly, and surface area decreased. The cobalt ferrite was grown epitaxially on the surface ${\gamma}-Fe_{2}O_{3}$ crystal, and the increase of coercivity was attributed to the crystalline magnetic anisotropy of the cobalt ferrite which is conform to coating layer. We can expect superior magnetic properties above normal ratio of 2. The progress of reaction has an effect on coercivity of cobalt ferrite epitaxial iron oxide. The stability of temperature and the change om standin& of $Co-{\gamma}-Fe_{2}O_{3}$ was largely influenced by the composition of coating layer.

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Metallurgical Analysis of Forged Iron Axe Excavated from the Wood-framed Tomb at the Hwangseongdong, Gyeongju, Korea (경주 황성동 목곽묘에서 출토된 단조 철부의 금속학적 특성 분석)

  • Lee, Chan-Hee;Lee, Myeong-Seong;Kim, Jeong-Hun;Yi, Ki-Wook
    • 한국문화재보존과학회:학술대회논문집
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    • 2004.10a
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    • pp.33-42
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    • 2004
  • The forged iron axe found in the No. 2 wood-framed tomb (the middle 3rd century) of Hwangseongdong, Gyeongju is rectangular on the plane level. It shows an obtuse angle in the edge part, while the joint part has the both sides folded up and shows the traces of wood. Under the reflected light, the Iron axe shines in metal luster, which is bright light gray or light creamy colors. The result of x-ray diffraction analysis shows that the axe consists of magnetite and geothite, which can explain why the composition and structure of the original ore has been kept intact. The microtexture of the axe has the irregular network of ferrite and pearlite, and tile cementite of tiny amount in the ferrite background. The overall treatment of the texture seems to be thermal with a high ratio of carbon. There are fine-grained magnetite, wolframite, quartz, calcite, mica, hornblende and pyroxene inside the axe. Those must be the impurities that they failed to remove in the refining process. The normal ferrite is composed of pure iron whose $Fe_2O_3$ proportion is from 99.16 to $99.84\;wt.\%$. Other than them, the ferrite parts usually contain $Al_2O_3\;and\;SiO_2$. The irregular network of pearlite also contains Impurities including $Al_2O_3\;and\;SiO_2$ and shows highly diverse patterns of carbon content. It's because the axe was carburized after the material was made to resemble pure iron. The decarbonization work didn't go well along the process marks. It's estimated that the original ore was bloom produced in low-temperature reduction and formed around in $727^{\circ}C$, which is eutetic temperature.

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Crystallographic and Magnetic Properties of Nickel Substituted Manganese Ferrites Synthesized by Sol-gel Method

  • Chae, Kwang Pyo;Choi, Won Oak;Lee, Jae-Gwang;Kang, Byung-Sub;Choi, Seung Han
    • Journal of Magnetics
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    • v.18 no.1
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    • pp.21-25
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    • 2013
  • Nickel substituted manganese ferrites, $Mn_{1-x}Ni_xFe_2O_4$ ($0.0{\leq}x{\leq}0.6$), were fabricated by sol-gel method. The effects of sintering and substitution on their crystallographic and magnetic properties were studied. X-ray diffractometry of $Mn_{0.6}Ni_{0.4}Fe_2O_4$ ferrite sintered above 523 K indicated a spinel structure; particles increased in size with hotter sintering. The M$\ddot{o}$ssbauer spectrum of this ferrite sintered at 523 K could be fitted as a single quadrupole doublet, indicative of a superparamagnetic phase. Sintering at 573 K led to spectrum fitted as the superposition of two Zeeman sextets and a single quadrupole doublet, indicating both ferrimagnetic and paramagnetic phase. Sintering at 673 K and at 773 K led to spectra fitted as two Zeeman sextets due to a ferrimagnetic phase. The saturation magnetization and the coercivity of $Mn_{0.6}Ni_{0.4}Fe_2O_4$ ferrite sintered at 773 K were 53.05 emu/g and 142.08 Oe. In $Mn_{1-x}Ni_xFe_2O_4$ ($0.0{\leq}x{\leq}0.6$) ferrites, sintering of any composition at 773 K led to a single spinel structure. Increased Ni substitution decreased the ferrites' lattice constants and increased their particle sizes. The M$\ddot{o}$ssbauer spectra could be fitted as the superposition of two Zeeman sextets due to the tetrahedral and the octahedral sites of the $Fe^{3+}$ ions. The variations of saturation magnetization and coercivity with changing Ni content could be explained using the changes of particle size.

Effects of Carbon Content on the Weldability of B-Containing $620^{\circ}C$ Grade High Cr Ferritic Cast Steel for Turbine Casing (B 첨가 $620^{\circ}C$급 터빈 케이싱용 고Cr 페라이트계 주강의 용접성에 미치는 탄소함량의 영향)

  • Seo, Won-Chan;Bang, Kook-Soo;Chi, Byung-Ha
    • Journal of Ocean Engineering and Technology
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    • v.22 no.6
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    • pp.41-45
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    • 2008
  • Effectsof carbon content on the weldability of B-containing 620 grade high Cr ferritic cast steels were investigated. Cast steel with lower carbon content of 0.07% showed lower HAZ hardness because of the formation of lower carbon martensite in HAZ. It also showed less solidification cracking susceptibility in weld metal because of the formation of delta ferrite. However, hot ductility showed no difference between cast steels with lower and higher carbon contents. Cast steel with lower carbon content showed greater HAZ softening after PWHT in the region heated between AC1 and AC3 because of its higher base metal hardness.

The Characteristics of Microstructure and the Mechanical Properties of Multi-Phase Sheet Steel. (다상조직강의 기계적 성질과 조직특성)

  • Park, Jong-Hyeon;Gang, Gye-Myeong;Song, Jin-Tae
    • Korean Journal of Materials Research
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    • v.1 no.3
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    • pp.115-124
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    • 1991
  • In this study, the relationship between mechanical properties and the effects of second phase in tri-phase steel which was composed of ferrite-martensite-bainite was investigated. In order to obtain different microstructure of ferrite+martensite(DP), ferrite+bainite(F+B), and ferrite+martensite+bainite(TP, different heat treatment has been accomplished. The effects of volume fraction and microstructure of each specimen were studied on tensile property, Charpy impact energy and stretch-flangeability. As the bainite content in triphase steels increased, the tensile strength, and yield strength decreased as well as the reduction of area and strength-uniform elongation increased. However, ferrite-bainite steel had high yield ratio and yield point elongation. The Charpy impact energy of TP and F+B steel was higher than that of DP steel. In addition, the characteristics of hole expanding limit($\lambda$) of TP steel and F+B steel were higher than that of DP steel. These mechanical properties of tri-phase steel have been improved, because bainite could be deformed easily within ferrite matrix. The effect of bainite on ductility in tri-phase steel has been found to be favorable. In this experiment, tri-phase steel contained within 27% bainite volume fraction had good nechanical properties and superior stretch-flangeability.

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The Physical Properties of Mn-Ferrite According to the Variation of Fe-Mn Composition Ratio (철-망간 화합비 변화에 따르는 망간 페라이트의 물성)

  • Kim, Yu-Sang;Hwang, Yong-Gil
    • Korean Journal of Materials Research
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    • v.2 no.2
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    • pp.126-132
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    • 1992
  • Experiment has been performed to investigate the thermal and magnetic properties of Mn-ferrite by electrolysis. Using the 0.2%C mild steel as soluble anode and SUS 304 stainless steel as cathode, Mn-ferrite could be made from the sulfuric acid leaching of the wasted manganese dry cell and $MnSO_4$reagent by electrolysis. As the result of X-ray diffraction, thermal analysis and magnetic measurement, Mn-ferrite was the spinel type in $Mn_{x}Fe_{3-x}O_4$ (X=1), the weight loss rate of $Mn_{x}Fe_{3-x}O_4$ were linearly increased up to the $200^{\circ}C$. Ms, Mr and Hc values were decreased with increasing Mn content and heating temperature. When Mn-ferrite was formed by $MnCl_2$reagent electrolysis, Ms values were higher than those formed from the sulfuric acid leaching of the wasted manganese dry cell and $MnSO_4$reagent by electrolysis. In Mn-ferrite, which was formed from the sulfuric acid leaching of the wasted manganese dry cell by electrolysis, Ms and Mr values were higher, Hc values were lower than which was formed by $MnSO_4$ reagent electrolysis at $200^{\circ}C\;and\;300^{\circ}C, while the same values at $100^{\circ}C$. The shape of particles was spherical type, the sizes of them were about $0.1{\mu}m$ sub-micron in $MnSO_4$reagent electrolysis, $0.5{\mu}m$ in the sulfuric acid leaching of the wasted manganese dry cell by electrolysis.

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Effect of Cobalt Contents on the Microstructure and Charpy Impact Properties of Ferritic/martensitic Oxide Dispersion Strengthened Steel (페라이트/마르텐사이트계 산화물분산강화강의 미세조직 및 샤르피 충격특성에 미치는 코발트 함량의 영향)

  • Kwon, Daehyun;Noh, Sanghoon;Lee, Jung Gu
    • Journal of Powder Materials
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    • v.27 no.4
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    • pp.311-317
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    • 2020
  • In this study, the effects of Co content on the microstructure and Charpy impact properties of Fe-Cr-W ferritic/martensitic oxide dispersion strengthened (F/M ODS) steels are investigated. F/M ODS steels with 0-5 wt% Co are fabricated by mechanical alloying, followed by hot isostatic pressing, hot-rolling, and normalizing/tempering heat treatment. All the steels commonly exhibit two-phase microstructures consisting of ferrite and tempered martensite. The volume fraction of ferrite increases with the increase in the Co content, since the Co element considerably lowers the hardenability of the F/M ODS steel. Despite the lowest volume fraction of tempered martensite, the F/M ODS steel with 5 wt% Co shows the highest micro-Vickers hardness, owing to the solid solution-hardening effect of the alloyed Co. The high hardness of the steel improves the resistance to fracture initiation, thereby resulting in the enhanced fracture initiation energy in a Charpy impact test at - 40℃. Furthermore, the addition of Co suppresses the formation of coarse oxide inclusions in the F/M ODS steel, while simultaneously providing a high resistance to fracture propagation. Owing to these combined effects of Co, the Charpy impact energy of the F/M ODS steel increases gradually with the increase in the Co content.