• Title/Summary/Keyword: Feeding device

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A Study on the High Precision Tape Feeding Device with Cam-slider Mechanism (정밀이송을 위한 캠-슬라이더 메커니즘 구조의 테이프 피더에 관한 연구)

  • Jeon Byung-Cheo;Cho Myeong-Woo;Kang Sung-Min;Lee Soo-Jin;Choi Jin-Hwa
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.4 s.181
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    • pp.132-138
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    • 2006
  • A tape feeder is an important part to supply a micro chip such as 1005 and 0603 components in SMT process. Traditional sprocket wheel type feeder has several problems such as backlash and indexing errors, low compatibility and confidence. However, it is very difficult to solve such problems due to the inevitable fraction defectives of sprocket wheel. Thus, the object of this works is to develop a linear type high precision tape feeding system using cam-slider mechanism. The proposed cam-slider mechanism is composed of several links and a plate, pneumatic actuator is used to generate linear motion. The proposed mechanism has distinct advantages over the conventional mechanism. It has reduced feeding errors, long lift-cycle, and slim width. As a result, the developed tape feeder using cam-slider mechanism shows special characteristics far high precision feeding for chip-mounters.

A Study on the Performance Analysis for a Tape Feeder with Cam-slider Mechanism (캠-슬라이더 메커니즘 테이프 피더의 성능평가에 관한 연구)

  • Jeon Byung-Cheol;Cho Myeong-Woo;Moon Chan-Young;Lee Soo-Jin;Choi Jin-Hwa
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.5 s.182
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    • pp.177-183
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    • 2006
  • A tape feeder is an important feeding device to supply micro-chips such as 1005 and 0603 components to PCB in SMT process. Traditionally, tape feeding methods using sprocket wheel mechanism has been used for the pickup system of chip-mounters. However, there is growing needs for new feeding mechanism with high accuracy and confidence as electric components are getting much smaller. Thus, recently, a tape feeder using cam-slider mechanism is developed to meet such requirements. The major advantages of developed system are; significantly reduced indexing and backlash errors, slim and compact design, and improved repetitive capacity compared to existing system. In this paper, the performance evaluation criteria for the developed tape feeder are suggested. Stability against induced vibration, positioning accuracy, cycle time, durability and supply error rate are estimated using developed self testers. As a result, the excellence of developed tape feeding mechanism is validated using the effective rating methods.

Analysis of Red Pepper Calyx Cutting Using a Rotational Cutter (회전날을 이용한 홍고추의 꼭지 절단 경향 분석)

  • 이승규;송대빈;정의권
    • Journal of Biosystems Engineering
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    • v.28 no.3
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    • pp.209-216
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    • 2003
  • Red pepper calyx cutting devices using a impacting force by a rotational cutter were devised and tested to obtain the fundamental data for development of a calyx removal unit. Fresh red peppers with 80∼87%(w.b.) of initial moisture contents were used as experimental materials. Square and wire type of rotational cutters were used to cut the red pepper calyx and the fresh red peppers were fed into the device both manually and automatically. Three rotational speeds of 250, 500, 700rpm were selected for a square, and 1000, 1500, 1800rpm for a wire type cutter respectively. Four types of red pepper fixing unit were used in manual feeding. The cutting rate of the square type cutter was over 50% regardless the shape and specification of the cutter. For the wire type cutter, the copper wire and nylon chord could not be applied to cut the red pepper calyx because of the low cutting rate. But for the fine wire, the cutting rate was higher and the cutting mechanism was more steady than copper wire and nylon chord. The cutting rate of automatic feeding and wire type cutting unit was about 70% for all levels of the rotational speed. The cutting rate was highly related to the impacting point of red pepper in carrier box. To increase the cutting rate using the rotational cutter, a proper device and mechanism was required to keep the impacting point consistently.

Identification of Dynamic Characteristics of Squeeze Film Damper Using Active Magnetic Bearing System as an Exciter (자기 베어링 시스템을 가진기로 이용한 스퀴즈 필름 댐퍼의 동특성 계수 규명)

  • 김근주;이종원
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.7
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    • pp.508-516
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    • 2003
  • The dynamic characteristics of an ell-lubricated, short squeeze film damper (SFD) with a central feeding groove are derived based on a theoretical analysis considering the effect of a groove, and identified experimentally using an Active Magnetic Bearing (AMB) system as an exciter. In order to get the theoretical solution, the fluid film forces of the grooved SFD are analytically derived so that the dynamic coefficients of the SFD can be expressed in terms of its design parameters. For the experimental validation of the analysis, a test rig using an AMB as an exciter is proposed. As an exciter. the AMB represents a mechatronic device to levitate and position the test Journal without any mechanical contact, to generate relative motions of the Journal inside the tested SFD and to measure the generated displacements during experiments with fairly high accuracy. Using this test rig, experiments are extensively conducted with various values of clearance, which Is one of the most important design parameters. in order to investigate its effect on the dynamic characteristics and the performance of the SFD. Damping and Inertia coefficients of the SFD that are experimentally Identified are compared with the analytical results to demonstrate the effectiveness of the applied analysis. It Is also shown that the AMB is an ideal device for tests of SFDs.

A Study on the Auto Fuel Feeding Control System using Hall Sensor (홀 센서를 이용한 자동연료공급 제어장치에 관한 연구)

  • Kim, Gyu-Sung;Cho, Myung-Hyun
    • 전자공학회논문지 IE
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    • v.43 no.3
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    • pp.34-40
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    • 2006
  • Usually, fluid or fuel supply device need space to need special sensor to control motor, attaches with ancillary equipment to attach sensor. Also, difficult point follows need signal line and other circuit etc. In this paper, used that proposed control system that use hall sensor to solve discomfort and problem and difference control principle of system happens in current flow according to motor action step. Also, could reduce breakdown by sensor establishment, reduce material costs and personnel expenses as well as control system superior. Auto-pumping system sees that will can apply, develop several kind of device that use system hereafter to all fluid supply systems through soft-ware adaptation.

Development of Automatic Packing System of One Station for Fasteners(II) : Packing System Manufacture and Performance Test (원 스테이션 파스너 자동포장기 개발(II) : 제작 및 성능검증)

  • Kim, Yong-Seok;Jeong, Chan-Se;Yang, Soon-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.653-658
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    • 2011
  • In general, the purpose of packaging fasteners is a series of management activities to maintain the condition at the time of production until they get delivered to the end user. An automatic packing system for fasteners is consisted of bucket conveyor, slide feeder, vision inspection system, box-magazine conveyor system and automatic packing machine. Also, the automatic packing machine is consisted of six modules including charging device, clamping/opening device, sealing/cutting device, feeding/air-shower device, supplying/adjusting device and device frame, etc. In this paper, we proposed an automatic packing mechanism of the one station concept for packing work of fastener objects where the continuous batch work is performed in a finite space. The proposed one-station packing mechanism has been optimized through mechanical, dynamical, structural and fluid analyses. And it had been manufactured as the prototype of automatic packing machine. The field test for validation of performance was performed directly at the production line of bolt and screw. In the field test, this packing machine showed an efficiency of about 4.5 times the manual operation. It also showed 30% reduction in the consumption of packing materials compared to the manual operation. This automatic packing machine for fastener objects will be commercialized soon.

Compensation of Voltage Drop Using the TSC-SVC in Electric Railway Power Supply System (전기철도 AT 급전시스템에서의 TSC-SVC를 이용한 전압강하 보상)

  • 정현수;방성원;김진오
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.16 no.3
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    • pp.29-36
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    • 2002
  • Recently, power quality problems in AC high-Speed Railway system have been raised, because heavy train and its higher speed are required in addition to new control system by using the Electronic devices. The installation/operation of the Series Capacitor(SC) has been only a device far voltage drop in power system up to now. However, the sufficient effectiveness of compensating In voltage drop has not been proved yet because of technical limitationf SC, and harmonic resonance is attracting a attention as one of new issues. Several problems are expected such as vocational problems of a traction substation, and overloading caused by a new construction of electric railway and the in transport. Therefore, extension of power feeding the fault in the traction substation should be also considered. So this paper represents the application of TSC-SVC on the electric railway power feeding system as a device of voltage compensation, and the simulations are executed through PSCAD/EMTDC.

Performance Evaluation of Microchip Removal Device Rotating by Conveyor Belt with Neodymium Permanent Magnet (네오디뮴 영구자석을 이용한 컨베이어벨트 구동형 미세칩 포집장치의 성능 평가)

  • Choi, Sung-Yun;Wang, Jun-hyeong;Wang, Duck Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.1
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    • pp.103-109
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    • 2021
  • Fine chips generated by machining have an impact on machine failure and quality of machined products, it is necessary to remove the chips, so the microchip collection and removal device by rotating conveyor belt with neodymium permanent magnets was developed. In this research, to solve the problem for reducing the existing microchips in the tank, a micro-chip removal device by rotating conveyor belt with neodymium permanent magnets developed. In the development of micro-chip removal device, 3D CATIA modeling was used, and the flow analysis and the electromagnetic force analysis were performed with COMSOL Multiphysics program. To evaluate the performance of the prototypes produced, design of experiments (DOE) is used to obtain the effect of neodymium conveyor movement speed on chip removal for the ANOVA analysis of recovered powders. An experiment was conducted to investigate the effect of the conveyor feed rate on the chip removal performance in detail. As a result of the experiment, it was confirmed that the slower the feeding speed of the fine chip removing device, the more efficient the chip removal.

Development of a Low-cost and High-efficiency Post-harvest Bulk Handling Machinery System of Onion - Performance Evaluation and Control

  • Park, Jongmin;Kim, Jongsoon;Jung, Hyunmo
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.26 no.2
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    • pp.61-69
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    • 2020
  • As post-harvest processes of onions are carried by a 20 kg-net package which results in high-cost and low-efficiency, especially, the insufficient drying and physical damage of onions after harvesting leads to a huge second loss in storage, we had developed a low-cost, high-efficiency post-harvest bulk handling machinery system by collecting onions on a farm using ton-bags, drying with forced air circulation, and sorting/packaging. The post-harvest bulk handling machinery system consisted of 6 devices, and this study designed an automatic feed hopper with a feeding rate control device, an inclined belt conveyor with a two-step chute, and an automatic pallet unloading device for feeding onions into the sorting/packing line. This study also analyzed the performance and control of the total system. The device had 1-ton handling capacity, but the operational condition was set to increase the capacity. The three-step filling method of pallet by the velocity control of the inclined belt conveyor was applied in the post-harvest bulk handling machinery system for the prevention of physical damage. If one worker was set to operate the total system, the time required to complete one palletized load was approximately 5 minutes and 5 seconds. The calculated daily handling capacity was approximately 94 tons, when the daily actual working time was 8 hours. When the developed system was applied to the managerial size of 2,000 ton, the processing cost per ton of the system was decreased by 19.5%, compared with the existing 20 kg-net package-based handling. The developed post-harvest bulk handling machinery system would be a good substitute for the rapid decline and aging of rural labor.

Development of Walking Type Chinese Cabbage Transplanter (보행형 배추정식기 개발)

  • Park S. H.;Kim J. Y.;Choi D. K.;Kim C. K.;Kwak T. Y.;Cho S. C.
    • Journal of Biosystems Engineering
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    • v.30 no.2 s.109
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    • pp.81-88
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    • 2005
  • Manual transplanting Chinese cabbage needs 184 hours per ha in Korea. Mechanization of Chinese cabbage transplanting operation has been highly required because it needs highly intensive labor during peak season. This study was conducted to developed walking-type Chinese cabbage transplanter. In order to find out design factor of the transplanter, a kinematic analysis software, RecurDyn, was used. The prototype was tested in the circular soil bin and its operating motion was captured and analyzed using high speed camera system. Prototype was one row type which utilized original parts of engine, transmission and etc. from walking-type rice transplanter in order to save the manufacturing cost. Success ratio of pick-up device of hole-pin type and latch type were $96.0\%$ and $99.2\%$, respectively. which was highly affected by feeding accuracy of feeding device of seedling. Transplanting device of the prototype produced a elliptic loci which were coincident with those produced by the computer simulation. Prototype proved good performance in transplanting with mulching and without mulching operation, either. Working performance of prototype was 22 hours per ha and operation cost of the prototype was 961,757 won per ha. So, it would reduce $88\%$ of the labor and $29\%$ of operation cost.