• Title/Summary/Keyword: Feed speed

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A Study on Transition of Dimension Error and Surface Precision in High Speed Machining of Al-alloy (Al 합금의 고속가공에서 치수오차와 표면정도 추이고찰)

  • 정문섭
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.96-102
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    • 2000
  • High speed machining aims to raise the productivity and efficiency by making more precise and higher value-added products than any other machining method by means of the high speediness of spindle and feed drive system. The purpose of this study is to investigate the effects of the run-out of endmill on the dimension precision of workpiece and to obtain the fundamental data on high speed machining which is available by machining the side of Al-alloy with solid carbide endmills in high speed machining center and by measuring dimensions and surface roughness. From the results of experimentation following are obtained ; if spindle speed is ultra high in conditions that radial depth of cut and feed per tooth are very small highly precise and accurate products are to be made efficiently with high feed rate. and so we can raise productivity.

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A Study on the Characteristic of Machined Surface by High Speed Ball End Milling (고속 볼 엔드밀링의 가공면 특성에 관한 연구)

  • 최종근;양민양;윤재웅
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.6
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    • pp.126-134
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    • 2001
  • Recently, high productivity and cost reduction becomes the most important target of industries due to the worldwide economic competition. One of these efforts is High Speed Machining(HSM), which reduces machining time with the increase of machining speed such as cutting speed and feedrate. It is very important, especially in case that the portion of machining time in production cost is high. This research suggests optimum cutting conditions to reduce cutting time with minimizing term error. For this study, a comprehensive model representing the texture of machining surface is developed, including rubbing phenomenon on the tip of ball end mill and expanded fibbing zone trajectory caused by tool deflection. Experiments show that the suggested set of feed and pick feed is optimum for maintaining the surface roughness identified by rubbing and low cutting speed in minimum.

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A Study on Characteristics of Dimensional Accuracy using Planning Number of Machining in Machining Center (머시닝센터 평면가공 시 가공횟수에 따른 치수정밀도 특성에 관한 연구)

  • Yang, Yong-Mo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.6
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    • pp.61-67
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    • 2018
  • The face milling cutter, which is mainly used for the face milling, is used to cut the Carbon steel(SM20C) in the machining center for 5 times and 10 times respectively. This study clarify the dimensional accuracy characteristics according to the number of fine machining varied the condition of cutting depth, table feed speed and spindle speed. Cutting depth is varied 0.05~0.2mm, table feed speed is varied 0.05~0.2mm/min and spindle speed is varied 1500~2500rpm. As a result, the dimensional accuracy was stable 6 times machining with table feed speed 150mm/min and 10 times machining with table speed 100mm/min and cutting depth 0.05mm regardless times of machining.

A Study on the Cutting Characteristics of Al Alloy in End Milling for Various Hardnesses(I) (경도변화에 따른 Al합금의 밀링가공시 가공 특성에 관한 연구(I))

  • Kim Seong-Il
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.1
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    • pp.82-87
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    • 2006
  • The cutting tests of aluminum alloy with heat treatmented various hardnesses after rheo-fonning were carried out using CNC milling machine. The surface roughness(Ra, Rmax) of cut surface and cutting forces are measured at various cutting conditions such as low spindle speed, feed speed and hardness. In the CNC end-milling, the surface roughness increases as feed speed increases and decreases as spindle speed increases. However, the bulit-up edge has occurred on in case of low hardness and low feed speed. In experimental conditions, as the hardness of aluminum alloy increases, the surface roughness(Ra, Rmax) decreases

A Study on the Cutting Characteristics of AI in End Milling for Various Hardnesses (경도변화에 따른 Al의 밀링가공시 가공 특성에 관한 연구)

  • 김성일;이상진;김민호;김태영;이위로
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.34-39
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    • 2004
  • The cutting tests of aluminum alloy for various hardnesses were carried out using CNC milling machine. The surface roughness{Ra, Rmax) of cut surface and cutting forces are measured at various cutting conditions such as spindle speed, feed speed and hardness. In the CNC end-milling, the surface roughness increases as feed speed increases and decreases as spindle speed increases. However, the bulit-up edge has occurred on in case of low hardness and low feed speed. In experimental conditions, as the hardness of aluminum alloy increases, the surface roughness(Ra, Rmax) decreases

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Effects of Feed Rate and Screw Speed of Extruded Diets on Growth and Body Composition of Olive Flounder Paralichthys olivaceus (사료원료 공급량 및 스크류 회전속도를 달리하여 제조한 배합사료가 넙치(Paralichthys olivaceus)의 성장 및 체조성에 미치는 영향)

  • Kim, Kyoung-Duck;Kim, Kang-Woong;Lee, Bong-Joo;Bae, Ki-Min;An, Cheul-Min;Han, Hyun-Sob
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.47 no.5
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    • pp.577-581
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    • 2014
  • The aim of this study was to investigate the effect of diet extruder conditions, such as feed-loading rate and screw speed, on growth performance and biochemical responses in olive flounder Paralichthys olivaceus. Over 8 wks, we used four identical diets (triplicated per treatment) with differing ratios of feed-loading rate (kg/h):screw speed (rpm/min) in a laboratory-scaled twin-screw extruder of 50:640, 80:640, 120:640, and 80:400, designated as EP1, EP2, EP3, and EP4, respectively. Screw speed impacted the buoyancy of experimental diets. Diets produced at a screw speed of 640 rpm/min floated for > 24 hrs, whereas those produced at a speed of 400 rpm/min sank between 10 s and 5 min. Fish that were fed EP1 and EP4 diets grew significantly faster than those fed EP2 and EP3 diets. Fish fed EP1 diets ate and gained weight most efficiently among treatments, a result that is likely to be related to feed-loading rate, i.e., ingredients extruded at a low feed-loading rate may have more time to cook in the pre-conditioner of the extruder. A cooked diet may be easier to digest in fish. Fish fed EP4 diets also showed significant weight gain, as compared to those fed EP2 and EP3 diets. However, we found no differences among treatments in proximate compositions of dorsal muscle, liver, and viscera of fish. Our results suggest that extruder conditions, may influence feed quality, impacting feed efficiency and growth of fish.

Recovery of Golden yellow and Cibacron LSG dyes from aqueous solution by bulk liquid membrane technique

  • Muthuraman, G;Ali, P. Jahfar
    • Membrane and Water Treatment
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    • v.3 no.4
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    • pp.243-252
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    • 2012
  • Tri-n-butyl phosphate (TBP) was used as carrier for the transport of Golden yellow and Cibacron LSG dyes through a hexane bulk liquid membrane. The transport efficiency of dyes by TBP was investigated under various experimental conditions such as pH of the feed phase (dyes solution), concentration of the receiving phase (NaOH solution), concentration of TBP in membrane, rate of stirring, effect of transport time, type of solvent, dye concentration in feed phase, effect of temperature.. The maximum transport dyes occurs at ratio of 1:1 TBP-hexane At pH 3.0 0.1 (feed phase) the transport dyes decreased. At high stirring speed (300 rpm) the dyes transport from the feed phase to the strip phase was completed within 60 minutes at $27^{\circ}C$. Under optimum conditions: Feed phase 100 mg/L dyes solution at pH 1.0 0.1, receiving phase 0.1 mol/L NaOH solution, membrane phase 1:1 TBP-hexane , Stirring speed 300 rpm and temperature $27^{\circ}C$, the proposed liquid membrane was applied to recover the textile effluent.

A study on the Change of Diameter Based on Cutting Conditions in AL6061-T4 Boring Machining (AL6061-T4의 보링가공 시 절삭조건에 따른 직경 변화에 관한 연구)

  • Chun, Se-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.6
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    • pp.49-54
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    • 2020
  • The purpose of this study is to investigate the effects of the change in the spindle speed and the feed rate on the diameter change of a hole using a boring cutter for the internal boring process of AL6061-T4 alloys. The experimental results are quantitatively analyzed by applying the factor analysis and the response surface analysis of the experimental design method. The tendency of the diameter change according to the change in the spindle speed and feed level is also evaluated. During the internal boring process of AL6061-T4 alloys, the main factor affecting the diameter change is the spindle speed in which the diameter decreases as the number of revolutions increases. In addition, the diameter tends to increase as the feed is increased; however, as the number of spindle revolutions increases, the influence of the feed decreases.

The Characteristics of High-speed Noncircular Machining Tool Feed Systme using Linear Motor (리니어 모터를 이용한 고속비진원 가공용 공구이송장치의 특성연구)

  • 서준호;민승환;김성식;이선규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.985-990
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    • 1995
  • Recently, the development of high speed and high precision NC-lathe for piston head machining is needed for the complexity and diversity of the piston head shape used in automobile reciprocating engine. THe piston head has many complex shapes in the aspect of fuel economy, such as ovality, profile, double ovality and recess. Among them, for the maching of the over shape of 0.1~1mm the cutting tool should move periodically symchronized with the rotation of piston workpiece. The cutting tool feeed system must have high positioning accuracy for the precise machining, high speed for the fast maching and high dynamic stiffness for the cutting force. The linear brushless DC motor is used for satisfying these coditions. The ballbush guide and supporting guide using turcite is used for the guidance of the feed drive system. Linear encoder, digital servo ampllifer and controller are used for driving the motor. THis paper presents the design and simulation of the new tool feed system for noncircular machining.

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A Study on the Analysis of Tool-wear Patterns and Mechanisms in Face Milling (정면밀링에서 공구마멸 패턴과 메커니즘 분석에 관한 연구)

  • Jang, Sung-Min;Baek, Seung-Yub
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.24-29
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    • 2017
  • This paper provides an experimental analysis on the breakage of the coated tool using the face-milling cutter of the machining center due to changes in the cutting speed and the feed rate. The experimental studies were conducted using STS 304 materials and the damage to the tool was analyzed according to the change in machining time. The experiments confirmed that the cutting speed and feed rate affected the tool damage and the mechanical impact and thermal shock were determined to severely damage the tool. From the production engineering point of view, it has been experimentally investigated that the increased feed rate significantly influences the material removal rate more than the increased cutting speed.