• 제목/요약/키워드: Feed Motor Current

검색결과 47건 처리시간 0.021초

아크 용접 와이어의 장거리 송급을 위한 Push-pull 방식의 와이어 송급장치 개발 (Development of Push-pull Type Arc Welding Wire Feeder)

  • 윤현준;황인성;김동철;강문진;최기갑
    • Journal of Welding and Joining
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    • 제31권3호
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    • pp.39-43
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    • 2013
  • It is difficult to feed welding wire stably, when the distance between welding wire feeder and welding torch is far enough. In order to solve this problem, arranging a extension wire feeder between them could be one of useful methods. However, the welding wire could be twisted up in the extension cable between extension and terminal wire feeders in the case that RPM of extension wire feeding motor is higher than that of terminal motor. In this study, feeding problem of normal push-pull wire feeding system occurred at low welding current range less than 250A. In order to solve the problem, two new wire feeding systems of push-pull type were introduced. Welding wire feeding tests were preformed in the range of 150A to 400A with the developed push-pull feeding system. In addition, weldability test was performed at the welding current of 200A, 300A, and 400A. The welding wire twisting problem that was observed in the normal feeding system did not occur in the new push-pull wire feeding system.

Development of Digital Gas Metal Arc Welding System and Welding Current Control Using Self-tuning Fuzzy PID

  • Doan, Phuc Thinh;Pratama, Pandu Sandi;Kim, Suk-Yoel;Kim, Hak-Kyeong;Yeun, Hwang-Yeong;Byun, Gi-Sig;Kim, Sang-Bong
    • 한국해양공학회지
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    • 제25권6호
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    • pp.1-8
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    • 2011
  • This paper describes a new method for a digital gas metal arc welding (GMAW) system. The GMAW system is an arc welding process that incorporates the GMAW power source (PS-GMAW) with a wire feed unit (WFU). The PS-GMAW requires an electric power of constant voltage. A constant magnitude is maintained for the arc current by controlling the wire-feed speed of the WFU. A mathematical model is derived, and a self-tuning fuzzy proportional-integral-derivative (PID) controller is designed and applied to control the welding current. The electrode wire feeding mechanism with this controller is driven by a DC motor, which can compensate for both the molten part of the electrode and undesirable fluctuations in the arc length during the welding process. By accurately maintaining the output welding current and welding voltage at constant values during the welding process, excellent welding results can be obtained. Simulation and experimental results are shown to prove the effectiveness of the proposed controller.

BLDC 모터-실린더 구동, 홀센서 피드백 방식의 2축 태양광 추적장치 개발 (Development of 2-Axis Solar Tracker with BLDC Motor-Cylinder Actuator and Hall Sensor Feedback)

  • 노태정;이승현;박민용
    • 한국산학기술학회논문지
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    • 제11권7호
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    • pp.2334-2340
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    • 2010
  • Michalsky의 방위각, 고도각, 일출/일몰시각에 대한 태양위치 계산은 국립천문대의 태양위치 정보와 비교했을 때, 최대 각각 $1.5^{\circ}$, $0.88^{\circ}$, 2분 이내의 오차로서 비교적 정확하였다. 현재 시각과 설치위치(경도, 위도)에 대하여 BLDC 모터-실린더를 구동하여 홀센서 위치 피드백으로 Michalsky의 계산식의 태양의 고도각과 방위각을 제어하는 양축 태양광 추적장치를 개발하였다. BLDC 모터의 사용으로 유지보수가 우수하며, 홀센서로 위치피드백으로 모터의 정밀한 위치결정제어가 가능하며, 또한 원점복귀기능으로 누적 오차를 최소화한다.

인공 신경망을 이용한 절삭력 간접 측정 (Indirect Cutting Force Estimation Using Artificial Neural Network)

  • 최지현;김종원
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.1054-1058
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    • 1995
  • There have been many research works for the indirect cutting force measurement in machining process, which deal with the case of one-axis cutting process. In multi-axis cutting process, the main difficulties to estimate the cutting forces occur when the feed direction is reversed. This paper presents the indirect cutting force measurement method in contour NC milling processes by using current signals of servo motors. An artificial neural network (ANN) system are suggested. An artificial neural network(ANN) system is also implemented with a training set of experimental cutting data to measure cutting force indirectly. The input variables of the ANN system are the motor currents and the feedrates of x and y-axis servo motors, and output variable is the cutting force of each axis. A series of experimental works on the circular interpolated contour milling process with the path of a complete circle has been performed. It is concluded that by comparing the ANN system with a dynamometer measuring cutting force directil, the ANN system has a good performance.

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제어모멘트자이로 김블의 토크 외란 모델링 검증 및 피드포워드 제어를 이용한 토크 리플 저감 (Verification of Torque Disturbance Modeling of CMG Gimbal and Its Torque Ripple Reduction using Feed-Forward Control)

  • 이준용;오화석
    • 항공우주시스템공학회지
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    • 제12권1호
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    • pp.27-34
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    • 2018
  • CMG의 발생 토크는 김블의 각속도에 비례하고 위성의 자세제어에 직접적인 영향을 미치기 때문에 김블의 토크 리플 저감이 필요하다. 본 논문에서는 토크 리플의 발생 원인을 베어링에 의한 마찰 불균형, 모터의 자기장과 상전류 불균형으로 가정하여 이를 수학적으로 모델링한다. 김블의 정속 구동 데이터를 통해 모델링의 파라미터를 추정하고 이를 이용하여 피드포워드 제어로 적용할 경우 영향성을 분석한다. 시뮬레이션을 통해 토크 리플과 각속도 변동이 저감되는 것을 확인하여 외란 모델링을 이용한 외란 저감 기법을 제시한다.

궤적 구동 미세입자 분사가공 시 표면 형상 가공 특성 및 가공 조건 (Surface-shape Processing Characteristics and Conditions during Trajectory-driven Fine-particle injection Processing)

  • 이형태;황철웅;이세한;왕덕현
    • 한국기계가공학회지
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    • 제20권10호
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    • pp.19-26
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    • 2021
  • In fine-particle injection processing, hard fine particles, such as silicon carbide or aluminum oxide, are injected - using high-pressure air, and a small amount of material is removed by applying an impact to the workpiece by spraying at high speeds. In this study, a two-axis stage device capable of sequence control was developed to spray various shapes, such as circles and squares, on the surface during the micro-particle jetting process to understand the surface-shape micro-particle-processing characteristics. In the experimental device, two stepper motors were used for the linear movement of the two degree-of-freedom mechanism. The signal output from the microcontroller is - converted into a signal with a current sufficient to drive the stepper motor. The stepper motor rotates precisely in synchronization with the pulse-signal input from the outside, eliminating the need for a separate rotation-angle sensor. The major factors of the processing conditions are fine particles (silicon carbide, aluminum oxide), injection pressure, nozzle diameter, feed rate, and number of injection cycles. They were identified using the ANOVA technique on the design of the experimental method. Based on this, the surface roughness of the spraying surface, surface depth of the spraying surface, and radius of the corner of the spraying surface were measured, and depending on the characteristics, the required spraying conditions were studied.

HVAC 상실사고시 울진원전 3/4 호기의 보조급수펌프 격실 온동상승 평가 (Heat-up Calculation for the Auxiliary Feed Water Pump Room at Ulchin Units 3 and 4 for Loss of HVAC Accidents)

  • 윤철;박진희;황미정;한상훈
    • 대한기계학회논문집B
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    • 제36권5호
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    • pp.553-562
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    • 2012
  • 난방, 환기 및 공기조절(HVAC) 기능이 상실된 사고의 경우, 보조급수를 위한 모터-구동 펌프격실의 온도상승을 전산유체역학 분석을 통해 평가하였다. 닫힌 펌프격실의 과도 계산결과, 8 시간 동안 공간-평균된 공기온도는 $60^{\circ}C$ 정도의 상승이 예상된다. 외기 온도 및 외부 온도는 이전 계산결과로부터 초기 $35^{\circ}C$에서 시작하여 서서히 증가한다고 가정하였다. 격실 문이 사고발생 후 약 2, 4, 그리고 6시간 경과 시점에서 열릴 경우, 체적-평균 격실 내가 온도는 약 $4^{\circ}C$의 즉각적인 하강이 나타나며 이후 서서히 온도가 상승하는 장기 거동을 보인다. 전산유체역학을 적용한 현재의 상세 해석결과는 이전의 집중(lumped) 모델을 사용한 보수적인 계산결과에 비해 낮은 격실온도 상승률을 예측한다.