• Title/Summary/Keyword: FeAl

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Wear and corrosion coatings by MO-PACVD and dual plasma processes (MO-PACVD 및 복합 플라즈마 공정에 의한 내마모 내식성 코팅)

  • 김선규
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 1999.10a
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    • pp.3-4
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    • 1999
  • 최근 산업이 고속도화, 고능률화 및 고정멸화의 추세로 발전함에 따라 우수한 내마모성, 인성, 고온 안정성 및 내구성을 갖는 공구 및 금형을 요구하게 되었다. 그러나 이와같은 성질들은 어떤 단일 재료에서는 얻을 수 없으며 적당한 기판공구나 금혈위에 내마모성 보호피막을 coating함으로 비교적 저렴하게 얻을 수 있다. 화학증착법으로 TiC, TiN등을 증착시킬때에는 $1000^{\circ}C$정도의 반응온도가 필요하며 이러한 증착온도는 모재가 초경합금일때는 문제가 안되나 강재일 경우 모재의 연화와 칫수변화의 문제를 야기시킨다. 최근에는 플라즈마를 사용하여 증착반응온도를 $550^{\circ}C$ 이하로 낮추는 플라즈마 화학 증착볍(PACVD)이 대두되고 있다. 그러나 이 방법어서 는 뚱착하려는 금속원소가 TiCl4의 형태로 공급되고 있으므로 생성된 층이 염소를 포함하고 있다. 이 층에 잔존하는 염소는 층의 기계적 성질을 저하시키고 층내의 stress를 유발시킨다. 또한 HCI개스의 생성으로 인하여 펌프 및 장비의 부식이 촉진 된다 이러한 결점을 극복하기 위하여 금속유기화합물 전구체(metallo-organic precursor)로 $TiCl_4$를 대체하고자 하는 연구가 활발하게 진행되고 있으며 본 연구실에서 이에 대하여 연구한 결과를 소개하고자 한다. diethylamino titanium을 전구체로 사용하여 $H_2,\;N_2,\;Ar$분위기하에서 pulsed d.c.를 사용하는 MO-PACVD에 의하여 $150~250^{\circ}C$의 저온에서 Al 2024 기판에 TiCN층 형 성을 하였다. 전구체 증발온도는 $74~78^{\circ}C$의 온도범위어야 하며 고경도의 코탱층은 54% duty, 14.2kHz, 450V의 조건에서 얻어졌으며 duty, 주파수, 전압이 증가함에 따라 경도는 저하되었다. 이때의 표면 morphology를 SEM으로 조사한바 dome structure가 크게 발달되었음을 알 수 있었다. 본 실험의 온도 범위내에서 얻은 TiCN 증착반응의 활성화에너지는 7.5Kcal/mol이었다. 증착된 TiCN층은 우수한 내마모섣을 나타내었으며 스크래치테스트 결과 17N의 엄계하중을 나타내었다. 본 연구에서 변화 시킨 duty, 주파수, 전압의 범위에서는 층의 밀착력은 크게 변화하지 않았다. titanium isopropoxide를 전구체로 사용하여 Hz, Nz 분위기하에서 d.c.를 사용하는 MO-PACVD에 의하여 Ti(NCO) 코팅층을 SKDll, SKD61, SKH9 공구강에 형성시키는 공정을 개발하였다. 최적의 Ti(NCO) 코탱층을 얻기 위해 유입전구체 부피%의 양은 향착압력의 5%를 넘지 않아야 되고 수소와 젤소 가스비가 1:1일 때 가장 높은 코팅층의 경도값을 나타내었다. 수소와 질소 가스비가 3:7일 때 TiFeCr(NCO)의 복화합물 코팅층이 형성됨을 알 수 있었고 500t의 증착온도에서 얻은 Ti(NCO) 코팅층이 높은 경도값과 좋은 내식성을 나타내었다. 또한 이와같은 Ti(NCO) 코팅공정과 본 실험실에서 개발한 확산층만 형성시키는 plsma nitriding 공정을 결합하여 복합코탱층을 형성하였는데 이 복합코팅층은 고경도와 우수한 내마모성, 내식성 뿐만 아니라 10)N 이상의 뛰어난 밀착력을 나타내었다. 현재 많이 사용되고 있는 PVD법은 step coverage가 좋지 않은 점과 cost intensive p process라는 단점이 있다. MO-PACVD법은 이러한 문제를 해결할 수 있는 방법으로서 앞으로 지속적인 도전이 요구되는 분야이다.

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Application of Gamma Ray Densitometry in Powder Metallurgy

  • Schileper, Georg
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2002.07a
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    • pp.25-37
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    • 2002
  • The most important industrial application of gamma radiation in characterizing green compacts is the determination of the density. Examples are given where this method is applied in manufacturing technical components in powder metallurgy. The requirements imposed by modern quality management systems and operation by the workforce in industrial production are described. The accuracy of measurement achieved with this method is demonstrated and a comparison is given with other test methods to measure the density. The advantages and limitations of gamma ray densitometry are outlined. The gamma ray densitometer measures the attenuation of gamma radiation penetrating the test parts (Fig. 1). As the capability of compacts to absorb this type of radiation depends on their density, the attenuation of gamma radiation can serve as a measure of the density. The volume of the part being tested is defined by the size of the aperture screeniing out the radiation. It is a channel with the cross section of the aperture whose length is the height of the test part. The intensity of the radiation identified by the detector is the quantity used to determine the material density. Gamma ray densitometry can equally be performed on green compacts as well as on sintered components. Neither special preparation of test parts nor skilled personnel is required to perform the measurement; neither liquids nor other harmful substances are involved. When parts are exhibiting local density variations, which is normally the case in powder compaction, sectional densities can be determined in different parts of the sample without cutting it into pieces. The test is non-destructive, i.e. the parts can still be used after the measurement and do not have to be scrapped. The measurement is controlled by a special PC based software. All results are available for further processing by in-house quality documentation and supervision of measurements. Tool setting for multi-level components can be much improved by using this test method. When a densitometer is installed on the press shop floor, it can be operated by the tool setter himself. Then he can return to the press and immediately implement the corrections. Transfer of sample parts to the lab for density testing can be eliminated and results for the correction of tool settings are more readily available. This helps to reduce the time required for tool setting and clearly improves the productivity of powder presses. The range of materials where this method can be successfully applied covers almost the entire periodic system of the elements. It reaches from the light elements such as graphite via light metals (AI, Mg, Li, Ti) and their alloys, ceramics ($AI_20_3$, SiC, Si_3N_4, $Zr0_2$, ...), magnetic materials (hard and soft ferrites, AlNiCo, Nd-Fe-B, ...), metals including iron and alloy steels, Cu, Ni and Co based alloys to refractory and heavy metals (W, Mo, ...) as well as hardmetals. The gamma radiation required for the measurement is generated by radioactive sources which are produced by nuclear technology. These nuclear materials are safely encapsulated in stainless steel capsules so that no radioactive material can escape from the protective shielding container. The gamma ray densitometer is subject to the strict regulations for the use of radioactive materials. The radiation shield is so effective that there is no elevation of the natural radiation level outside the instrument. Personal dosimetry by the operating personnel is not required. Even in case of malfunction, loss of power and incorrect operation, the escape of gamma radiation from the instrument is positively prevented.

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AN ATTEMPT TO IMPROVETIDELANDA FORMARINE BIVALVES (2) The physical and chemical compositions of Tapes Philippinarum beds in Kyunggi Bay (해산패류 증식을 위한 간석지 개척에 관한 연구(2) 경기만내 Tapes Philippinarum 서식지 토양의 물리화학적 조성에 관하여)

  • LEE Choonkoo;CHANG Nam Kee
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.2 no.2
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    • pp.155-160
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    • 1969
  • The soil textures and chemical compositions of Tapes Philippinarum beds were investigated in order to estimate the grade of the habitat soil of T. Philippinarum for the improvement of natural tidal flats. The coefficients of correlation between tile percentages of debris, coarse sand, fine sand, silt, and clay of the habitat soil, and the population density of T. Philippinarum were 0.78, 0.73, -0.42, -0.68, and -0.51 respectively. And the optimum levels of same were above $13.5\%,\;above\;23.0\%\;below\;41.5\%,\;below\;10.0\%$, and below $6.8\%$ respectively The $SiO_2\;Al_2O_3+Fe_2O_3$ ratio of the soil of T. Philippinarum beds showed the range of 5.09 to 5.60. The levels of soil pH, water holding capacity, organic matter, total nitrogen, available phosphorus, exchangeable magnesium were 6.15-6.60, $4.26-6.86\%$, $0.40-1.10\%$ 14.0-27.0 ppm, $0.041-0.394\%,\;and\;0.009-0.132\%$ respectively.

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Geochemical Characteristics of Intertidal Surface Sediments along the Southwestern Coast of Korea (한국 서해남부 조간대 표층 퇴적물의 지화학적 특성)

  • Hwang, Dong-Woon;Ryu, Sang-Ok;Kim, Seong-Gil;Choi, Ok-In;Kim, Seong-Soo;Koh, Byoung-Seol
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.43 no.2
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    • pp.146-158
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    • 2010
  • In order to evaluate the characteristics of sediments and pollution by organic matter and metallic elements in intertidal sediments along the southwestern coast of Korea, we measured various geochemical parameters, including the mean grain size (Mz), water content (WC), ignition loss (IL), chemical oxygen demand (COD), acid volatile sulfide (AVS), and metallic elements (Al, Fe, Cu, Pb, Zn, Cd, Cr, Mn, Hg, As), in intertidal surface sediments. The Mz of the surface sediments ranged from 2.1 to 8.3$\phi$, indicating that the surface sediments consist of various sedimentary facies, such as sand, slightly gravelly mud, sandy mud, and silt. The IL and COD in surface sediment ranged from 0.8 to 5.5% (mean $2.9\pm1.2%$) and from 3.9 to $13.8\;mgO_2/g{\cdot}dry$ (mean $8.5\pm2.6\;mgO_2/g{\cdot}dry$), respectively, which were lower than the values for surface sediment in areas near fish and shellfish farms or industrial complexes. No AVS was detected at any sampling station, despite various sedimentary facies. Most of metallic elements in surface sediments showed relatively good positive correlations with Mz and IL, which imply that the concentrations of metallic elements are mainly controlled by grain size and the organic matter content. The concentrations of metallic elements, except As, at some stations were considerably lower than those in the Sediment Quality Guideline (Effect Range Low, ERL) proposed by the National Oceanic and Atmospheric Administration (NOAA) in the United States. Similarly, the geoaccumulation index (Igeo) class indicated that pollution by metallic elements in intertidal surface sediment, except As, was moderate or non-existent. Our results imply that the intertidal surface sediments along the southwestern coast of Korea are not polluted by organic matter and metallic elements and are healthy for benthic organisms.

Removal of Color from a Biological Piggery Wastewater Treatment Effluent by Chemical Coagulation (화학적 응집을 이용한 생물학적 돈분폐수 처리수의 색도제거)

  • Park, Noh-Back;Seo, Tae-Kyeong;Choi, Woo-Young;Jun, Hang-Bae
    • Journal of Korean Society of Environmental Engineers
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    • v.30 no.10
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    • pp.1047-1053
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    • 2008
  • This study was to evaluate the optimum conditions for chemical coagulation to remove color from the effluent of a piggery wastewater treatment process. The DOC concentration in the effluent was about 227.3 mg/L, color was 2,430 CU, turbidity was 22.1 NTU, and UV$_{254}$-absorbance was 3.7 cm$^{-1}$. The fractions of hydrophobic, transphilic, and hydrophilic substance of the effluent was about 55.3%, 17.4%, 27.3% respectively. Also, molecular weight cut-off(MWCO) of below 0.5 K, 0.5 K to 1 K, 1 K to 10 K, 10 K to 30 K, and over 30 K were 74.2%, 7.3%, 5.5%, 7.1%, and 5.9% respectively. SCD(streaming current Detector) was used to find out the optimum pH values and coagulant dosages. The optimum dosages and pH of Al$^{3+}$ were 5.84 mM and 5.3, while those of Fe$^{3+}$ were 9.25 mM and 5.0, respectively. At optimum conditions of coagulation, color removal efficiencies for aluminium sulfate and ferric chloride were as high as 91.9 and 98.7%, respectively. Chemical coagulation showed good performance to remove color from on biologically treated piggery wastewater.

Concentration of Vanadium in Jeju Groundwater Using Reverse Osmosis Processes (역삼투 공정을 이용한 제주 지하수의 바나듐 농축)

  • Lee, Ho-Won;Moon, Soo-Hyoung;Ko, Kyung-Soo
    • Membrane Journal
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    • v.18 no.3
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    • pp.241-249
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    • 2008
  • This study is to concentrate vanadium in Jeju groundwater using reverse osmosis processes, and to utilize the concentrate for vanadium water. Groundwater samples were taken from Wahyul, Ayum, and Seogwipo groundwater wells with different in vanadium content each other. Their vanadiuln concentrations were 31.8, 44.5, and 53.0 ppb, respectively. The rejection coefficients of every component in groundwater were increased with the increase of TMP At the TMP of $8 kg_f/cm^2$, the rejection coefficients of vanadium, sodium, potassium, aluminium, iron, and barium were $97.4%{\sim}99.0%,\;97.7%{\sim}97.8%,\;98.0%{\sim}98.3%,\;94.8%{\sim}97.5%,\;88.0%{\sim}96.4.0%$, and $97.9{\sim}98.0%$, respectively. And those of magnesium, calcium, chromium, mauganese, and strontium in three groundwater were more than 99.0% at the same TMP. It was possible that vanadium contents of Wahyul, Ayum and Seogwipo groundwater were concentrated into 58.6, 118.9, and 165.1 ppb, respectively, by 6 stages treatment at the recovery ratio of 15%. And these concentrated water (vanadium water) did not exceed the permissible drinking water standards.

Studies on Ammonium Adsorption by and Desorption from Various Soils -II. Desorption of Ammonium (토양별(土壤別) 암모늄의 흡착(吸着)및 탈착(脫着)에 관한 연구 -II. 암모늄의 탈착(脫着))

  • Shim, Sang-Chil;Park, Hoon;Kim, Moo-Sung;Kim, Kwang-Rai
    • Korean Journal of Soil Science and Fertilizer
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    • v.11 no.2
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    • pp.75-80
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    • 1979
  • Ammonium desorption from 16 soils treated with $(NH_4)_2HPO_4$ solution (2000 ppm $NH_4$) was investigated by seven extractions with 0.01M $CaCl_2$. 1. There were 2 to 4 steps alternately appeared with fast and slow mode. 2. Desorption equation, log y=b-ax where y is desorption amount, b a constant indicating adsorption maximum, a retention constant, and x extraction number, was held for each step. 3. Desorption rate (100${\times}$desorption / adsorption) was 65% for the average of 15 soils, maximum 87% in Gimcheon series, minimum 32% in Samgag series. Yongho series (a peat soil) showed 156% indicating the release of large quantity of indigenous soil ammonium. 4. Desorption rate was negatively correlated with initial adsorption and in this relation the tested soils were classified into 3 groups. 5. The cumulative desorption curve was approaching almost to maximum in all tested soils with seven extractions. The final retention amount, ranged from 25% of CEC (Gimhae series) to 502% (Samgag Series). 6. Amount and rate of desorption did not have any significant relation with Langmuir adsorption maxima of ammonium, CEC and contents of clay, available phosphorus and organic matter. 7. The above results may indicate that adsorption and desorption of ammonium is closely related with iron, aluminum silicate and adsorption and desorption characteristics of accompanied anions.

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Physiological and Ecological Characteristics of Indigenous Soybean Rhizobia Distributed in Korea -I. Relationship between Distribution of the Indigenous Rhizobia and Physico-Chemical Properties (우리나라 토착대두근류균(土着大豆根瘤菌)의 분포상태(分布狀態)와 생리(生理) 및 생태학적(生態學的) 특성(特性) -제(第) 1 보(報). 토착근류균(土着根瘤菌)의 분포상태(分布狀態)와 토양특성(土壤特性)과의 상호관계(相互關係))

  • Ryu, Jin-Chang;Lee, Seong-Jae;Suh, Jang-Sun;Cho, Moo-Je
    • Korean Journal of Soil Science and Fertilizer
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    • v.19 no.1
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    • pp.38-49
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    • 1986
  • In order to improve effectiveness of rhizobia-legume symbiotic nitrogen fixation, ecological and physiological characteristics of indigenous rhizobia distributed in Korea soil, that is, the effects of soybean cultivation, physico-chemical properties and climate on the population of indigenous rhizobia and other soil microbes were investigated. The results were summarized as follows: The population of indigenous rhizobia were ranged from $5.1{\times}10^4$ cells to $196.8{\times}10^4$ cells per gram of soil in soybean cultivated soils but from $1.6{\times}10^4$ cells to $78.6{\times}10^4$ cells per gram of soil in soybean un-cultivated soils sampled from 9 different agro-climate zone. The highest population was observed in a soybean cultivated loamy soil from southern part of Korea. The content of available phosphate, exchangeable Ca, Mg, Cu, and B in soil were positively correlated but active Fe, exchangeable Al, Na, and $SO_4$ were inversely correlated to the population of indigenous rhizobia. The inverse relationship was observed between the number of indigenous rhizobia and actinomycetes.

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Change in Chemical Composition of Acer mono Saps Collected in Different Region and Time Depending on Storing Period (저장기간에 따른 채취 지역 및 시기별 고로쇠 수액의 성분분석)

  • Kim, Ho-Yong;Kim, Seon-Hong;Gwak, Ki-Seob;Park, Mi-Jin;Choi, Won-Sil;Kang, Ha-Young;Choi, In-Gyu
    • Journal of the Korean Wood Science and Technology
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    • v.38 no.1
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    • pp.75-84
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    • 2010
  • This study was performed to investigate change in chemical composition of Acer mono saps collected in Hamyang, Inje, Namyangju and Yeongwol depending on storing period. pH of A. mono sap was in the range of 4.43~5.68, and it was decreased rapidly with the increase of storing period. A. mono sap collected in Yeongwol in Feb. 22 contained 2.06% sucrose. Degradation of sucrose was occurred when storing period was extended, and it caused production of organic acid like pyruvic acid, lactic acid, acetic acid and ethanol. Detected minerals in A. mono sap were K, Ca, Na, Mg, P, Si, Al, Mn, Fe, Cu and Zn, however, K and Ca content reached 93%. A. mono sap collected in Inje in Mar. 03 contained 131.72 mg/${\ell}$, which was especially high K content among the A. mono sap. 1.55~3.50 mg/${\ell}$ of Ascorbic acid was found in the A. mono sap. Sap collected in early date was less degraded.

Pulsed Laser Deposition을 이용하여 GZO/Glass 기판상에 성장시킨 염료감응형 태양전지용 $TiO_2$ Blocking Layer의 특성 연구

  • Yeo, In-Hyeong;Kim, Ji-Hong;No, Ji-Hyeong;Kim, Jae-Won;Do, Gang-Min;Sin, Ju-Hong;Jo, Seul-Gi;Park, Jae-Ho;Mun, Byeong-Mu
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.08a
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    • pp.259-259
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    • 2011
  • 염료감응형 태양전지(Dye-Sensitized Solar Cells:DSSC)는 환경 친화적이며, 저가의 공정에 대한 가능성으로 기존의 고가의 결정질 실리콘 태양전지의 경제적인 대안으로 각광을 받고 있다. 최근 염료감응형 태양전지는 투명 전도성 산화막(Transparent Conducting Oxide : TCO)으로 사용되는 Fluorine Tin Oxide (FTO)가 증착된 유리기판 위에 주로 제작된다. FTO는 낮은 비저항과 가시광선 영역에서 높은 투과도를 가지는 우수한 전기-광학적 특성을 갖지만, 비교적 공정이 까다로운 Chemical Vapor Deposition (CVD)법으로 제조하며, 전체 공정비용의 60%를 차지하는 높은 생산단가로 인해 현재 FTO를 대체할 재료개발 연구가 활발히 진행되고 있다. 그 중 ZnO (Zinc Oxide)는 우수한 전기-광학적 특성과 비교적 저렴한 가격으로 새로운 TCO로써 주목받고 있다. ZnO는 넓은 energy band gap (3.4 [eV])의 육방정계 울자이트(hexagonal wurtzite) 결정 구조를 가지는II-VI족 n형 반도체 물질이며, III족 금속원소인 Al, Ga 및 In 등의 불순물을 첨가하면 TCO로서 우수한 전기-광학적 특성과 안정성을 나타낸다. 이들 물질중 $Zn^{2+}$ (0.060 nm)의 이온반경과 유사한 $Ga^{2+}$0.062 nm) 이온이 ZnO의 격자반경을 최소화 시킬 수 있다는 장점으로 최근 주목 받고 있다. 하지만 Ga-doped ZnO (GZO)의 경우 DSC에 사용되는 루테늄 계열의 산성 염료 하에 장시간 두면 표면이 파괴되는 문제가 발생하며, $TiO_2$ paste를 Printing 후 열처리하는 과정에서도 박막의 파괴가 발생할 수 있다. 이를 방지하기 위해 $TiO_2$ Blocking Layer를 GZO 투명전극 위에 증착하였다. 또한, $TiO_2$ Blocking Layer를 적용한 GZO 박막을 전면전극으로 이용하여 DSC를 제작하여 효율을 확인하였다. 2wt%의 $Ga_2O_3$가 도핑된 ZnO 박막은 20mTorr 400$^{\circ}C$에서 Pulsed Laser Deposition (PLD)에 의해 성장되었고, $TiO_2$박막은 Ti 금속을 타겟으로 이용하여 30mTorr 400$^{\circ}C$에서 증착되었다. Scanning electron microscopy (FE-SEM)을 이용한 박막 분석 결과 $TiO_2$가 증착된 GZO 박막의 경우 표면 파괴가 일어나지 않았다. Solar Simulator을 이용하여 I-V특성 측정결과 상용 FTO를 사용한 DSC 수준의 효율을 나타내었다. 이에 따라 Pulsed Laser Deposition을 이용해 제작된 GZO 기판은 $TiO_2$ Blocking Layer를 이용하여 표면 파괴를 방지할 수 있었으며, 이는 향후 염료감응형 태양전지의 투명전극에 적용 가능 할 것으로 판단된다.

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