• 제목/요약/키워드: Fe-6.5wt%Si

검색결과 92건 처리시간 0.023초

화학기상증착에 의한 Fe-6.5wt%Si철심재료의 특성평가 (Characteristics of Fe-6.5wt%Si Core Material by Chemical Vapor Deposition Method)

  • 윤재식;김병일;박형호;배인성;이상백
    • 한국재료학회지
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    • 제11권6호
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    • pp.512-518
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    • 2001
  • 6.5wt%Si강판을 낮은 철손실, 고투자율 그리고 자왜가 거의 0으로 우수한 자성재료로 잘 알려져 있다. 본 실험에서는 화학기상증착 (Chemical Vapor Deposition)으로 6.5wt%Si 강판을 만들었다 이 과정은 튜브 노내에서 실리콘의 함량이 낮은 Si강판에 SiCl$_4$가스를 반응시킨다. 이때 SiCl$_4$가스에서 분해된 Si의 원자들은 모재인 강판 표면에 증착되어 표면층에 Si가 풍부한 층을 형성한다. 마지막으로 고온에서 확산과정을 통하여 모재 내부로부터 실리콘의 함량이 균일한 강판을 얻을 수 있다. 0.5mm두께를 갖은 6.5wt%Si 강판의 철손실은 고주파수에서 약 8.92W/kg를 나타냈으며 투자율은 53,300으로 일반 실리콘강판, 즉 2.5wt%Si강판의 투자율 37,100보다 약 두배 가량 증가하였다. 또한 기계적인 특성을 평가하기 위해서 일반 0.5wt%Si강판과 773K의 온도에서 수시간 열처리한 강판을 인장실험 하였다. 따라서 수 시간 열처리한 시편에서 연신율이 증가함을 알 수 있었으며 파단면을 관찰한 결과 입 계파단면이 현저히 감소했음을 알았다

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Magnetic Properties and Workability of Fe-Si Alloy Powder Cores

  • Lee, Tae-Kyung;Kim, Gu-Hyun;Choi, Gwang-Bo;Jeong, In-Bum
    • Journal of Magnetics
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    • 제13권4호
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    • pp.170-172
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    • 2008
  • Fe-6.5% Si alloys have good magnetic properties due to their high electrical resistivity, very low magneto-striction, and low crystalline anisotropy. Despite their strong potential, these alloys have seldom been used in magnetic applications because of the very poor ductility of Si-steel above 3.0 wt% Si [1-4]. It is difficult to achieve compressed Fe-6.5% Si powder cores with excellent properties because of the low density due to poor ductility. In compressed powder cores, high density is essential in order to obtain high magnetization and permeability. In this study, an attempt was made to produce Fe-3%Si powder cores because the Fe-3.0 wt% Si alloys have relatively good magnetic properties and room temperature ductility. Gas atomized Fe-3.0 wt% Si powder was compressed into toroid shape cores. By reducing the Si content to 3.0 wt%, the hysteresis loss could be greatly reduced and thus the total core loss could be minimized. The total core loss is 600 mW/$cm^3$ at 0.1 T and 50 kHz.

SKD61 금형강의 소착 반응층 두께에 미치는 Al-9wt%Si-0.3wt%Mg 합금의 Fe, Mn 영향 (Effect of Fe, Mn Contents of Al-9wt%Si-0.3wt%Mg Alloys on the Thickness of Die Soldering Reaction Layer for SKD61 Die Steel)

  • 김헌주;조치만;정창렬
    • 한국주조공학회지
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    • 제29권4호
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    • pp.169-175
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    • 2009
  • Effect of iron and manganese contents on die soldering reaction has been studied in Al-9wt.%Si-0.3wt.%Mg alloy. Ternary ${\alpha}_{hcp}-Al_8Fe_2Si$ and ${\alpha}_{bcc}-Al_8Fe_2Si$ intermetallic compounds formed by interaction diffusion between Al-Si-Mg system alloy melt and SKD61 die steel surface. Thickness of soldering reaction layer in die steel surface decreased as Fe and Mn contents of the melts increased : When Fe content of Al-9wt.%Si-0.3wt.%Mg melts at constant 0.5wt%Mn content was 0.15wt.%, 0.45wt.% and 0.6wt.%, thickness of soldered layer of each alloy was $64.5{\mu}m,\;57.3{\mu}m$ and $46.9{\mu}m$ respectively. For Mn content of the alloy melts at constant 0.45wt.%Fe content was 0.30wt.%, 0.50wt.% and 0.70wt.%, thickness of soldered layer of each alloy was $66.1{\mu}m,\;57.3{\mu}m$ and $48.3{\mu}m$ respectively.

급속응고된 Fe-6.5wt% Si 강판의 미세조직과 자기적 특성에 미치는 열처리의 영향 (Effect of Heat Treatment on Microstructures and Magnetic Properties of Rapidly Solidified Fe-6.5wt % Si sheet)

  • 황동하;이갑호;이태행;구자명
    • 열처리공학회지
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    • 제8권2호
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    • pp.149-154
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    • 1995
  • The alloying of 6.5wt % Silicon in iron decreases the magnetization and the anisotropy and minimizes the iron loss noticeably. But it is very difficult to make thin sheets because of its poor ductility which is due to an ordering reaction (body centered cubic to CsCI type crystal structure). However the ordering reaction can be suppressed by rapid solidification method. The cooling rate of rapidly solidified Fe-6.5wt % Si alloy is about $10^3K/s$ and rapidly solidified structure are fine structure, cellular structure, dendrite and equiaxed grain from surface. The precipitates of $DO_3$ Phase emerges on $B_2$ matrix and the coercive force was 0.51 Oe (50cycle, 15KGauss) in Fe-6.5wt% Si alloy which was processed by heat treatment of $1150^{\circ}C$ for 1hr in high vacuum.

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Fe93.5Si6.5 자성분말/에폭시 복합재 필름의 고주파 특성 (High Frequency Properties of Fe93.5Si6.5 Magnetic Powder/Epoxy Composite Film)

  • 홍성민;김철기
    • 한국자기학회지
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    • 제18권5호
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    • pp.195-199
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    • 2008
  • $Fe_{93.5}Si_{6.5}$ 분말/에폭시 복합재 필름은 열경화과정을 이용하여 준비되었다. 자성분말/에폭시 복합재의 구조와 전자기적 특성 및 전자파 흡수특성을 분석하기 위하여 주사전자현미경(scanning electron microscpoe, SEM), 시료진동형 자력계(vibrating sample magnetometer, VSM), 네트워크 어날라이져(network analyzer) 등을 이용하였다. 분석결과, 포화자속밀도는 복합재 내의 $Fe_{93.5}Si_{6.5}$ 분말이 차지하는 양에 의존하며, 이는 초기투자율에 영향을 미친다. 결과적으로 1 GHz 이상의 주파수에서는 와전류 손실(eddy current loss)이 주요한 인자이며, 자성분말/에폭시 복합재의 공명주파수(resonance frequency)는 복합재 내의 $Fe_{93.5}Si_{6.5}$ 분말의 양이 증가함에 따라 감소한다. 반사손실(reflection loss)은 자성분말/에폭시 복합재의 투자율(permeability)과 유전율(permittivity)로부터 계산에 의해 구해진다. 50 wt% $Fe_{93.5}Si_{6.5}$ 분말의 양과 5 mm 두께를 가진 자성분말/에폭시 복합재는 3.66 GHz와 4.16 GHz 사이에서 -20 dB 이하의 값을 보인다. 따라서 Fe-Si/에폭시 박형 복합재는 마이크로파 흡수체로서 좋은 후보물질이 될 수 있을 것으로 판단된다.

보성-화순지역 하상퇴적물에 대한 지질집단별 지구화학적 특성 (Geochemical Characteristics on Geological Groups of Stream Sediment in the Boseong-Hwasun Area, Korea)

  • 박영석;김종균
    • 한국지구과학회지
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    • 제32권7호
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    • pp.707-718
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    • 2011
  • 보성-화순지역 하상퇴적물에 대한 지질집단별 자연배경치와 지구화학적 특성에 대해 연구하였다. 이를 위해 1차 수계를 따라 하상퇴적물시료 186개를 채취하였고, 실험실에서 자연건조 시킨 후, XRF, ICP-AES, NAA분석을 실시하였다. 하상퇴적물의 지질집단별 자연배경치와 지구화학적 특성을 알기 위해, 시료를 화강암질편마암(GGn)지역과 반상변정질편마암(PGn)지역으로 분리하였다. 화강암질편마암지역의 주성분원소 함량은 $SiO_2$ 45.5-73.09 wt.%, $Al_2O_3$ 12-20.76 wt.%, $Fe_2O_3$(T) 3.72-8.85 wt.%, $K_2O$ 2.38-4.2 wt.%, MgO 0.75-2.77 wt.%, $Na_2O$ 0.78-1.88 wt.%, CaO 0.27-2.1 wt.%, $TiO_2$ 0.56-1.72 wt.%, $P_2O_5$ 0.06-0.73 wt.% and MnO 0.03-0.95 wt.%이고 반상변정질편마암지역의 주성분원소 함량은 $SiO_2$ 43.74-70.71 wt.%, $Al_2O_3$ 11.54-25.05 wt.%, $Fe_2O_3$(T) 3.44-13.46 wt.%, $K_2O$ 2.08-3.86 wt.%, MgO 0.65-2.99 wt.%, $Na_2O$ 0.63-1.7 wt.%, CaO 0.35-2.07 wt.%, $TiO_2$ 0.68-4.17wt.%, $P_2O_5$ 0.1-0.31 wt.% and MnO 0.07-0.33 wt.%이다. 화강암질편마암지역 하상퇴적물의 위해원소 함량은 크롬 41.7-242 ppm, 코발트 7.6-25.1 ppm, 니켈 12-61 ppm, 구리 10-47 ppm, 아연 48.5-412 ppm, 납 17-215 ppm이고 반상변정질편마암지역은 크롬 29.6-454 ppm, 코발트 5.9-53.7 ppm, 니켈 8.7-287 ppm, 구리 6.4-134 ppm, 아연 43.6-370 ppm, 납 15-37 ppm이다. 화강암질편마암지역에서 크롬은 MgO와 코발트는 $Al_2O_3$, $Fe_2O_3$(T), MgO와 니켈은 $Fe_2O_3$(T), CaO, MgO와 높은 상관성을 가지나, 구리, 아연, 납은 비교적 낮은 상관성을 보였다. 반상변정질편마암지역에서 일반적으로 크롬, 코발트, 니켈, 구리는 주성분원소와 대부분 높은 상관성을 보였으나, 아연과 납은 낮은 상관성을 보였다.

주조용 티타늄 신합금 개발 (Development of New Titanium Alloys for Castings)

  • 김승언;정희원;현용택;김성준;이용태
    • 연구논문집
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    • 통권29호
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    • pp.163-171
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    • 1999
  • A new titanium alloy system. Ti-xFe-ySi (x,y=0-4 wt%). was designed and characterized with the point at low cost and high strength for casting applications. Fe improved room and elevated temperature mechanical properties owing to solid solution hardening and beta phase stabilization. Si yielded titanium silicides and Si addition over 1 wt% resulted in poor ductility due to coarse silicide chains at prior beta boundaries. The optimum composition was found to be Ti-4Fe-(0.5-1)Si in the viewpoint of tensile strength and ductility which are comparable to the Ti-6Al-4V. The metal-mould reaction was also examined for Ti-xFe and Ti-xSi binary alloy system. The thickness of surface reaction layer w as not affected significantly with Fe content, while it was decreased with Si content. In the Ti-4Si alloy, no reaction layer was found. The depth of surface hardening layer was about $200\mum$ regardless of the mould materials.

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Fe-12Mn-3.5C 계주철(系鑄鐵)에서 기지조직(基地組織)과 흑연석출(黑鉛析出)에 미치는 Ni 및 Si 의 영향 (Effects of Ni and Si on the Matrix Structure and Graphite Formation in Fe-12Mn-3.5C Alloy)

  • 나형용;손원탁
    • 한국주조공학회지
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    • 제3권3호
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    • pp.174-180
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    • 1983
  • The matrix changes and graphite formation in high manganese cast iron (Fe-12Mn-3.5C) are studied with increasing nickel and silicon content. Also, the decomposition of carbides and graphite precipitation are studied by adequate heat treatment.The results obtained in this work are as follows. 1. In high manganese cast iron, fine flakes graphite appeared by adding 5 wt% nickel and A-type flakes graphite can be obtained by adding 7 wt% nickel. 2. Nodular graphite are obtained by graphite spheroidizing treatment with same melt. 3. In high manganese cast iron containing 7 wt% nickel, full austenitic matrix with nodular graphite can be achieved by water quenching after 10 hours' solution heat treatment at $1050^{\circ}C$ in case of containing 2.0 wt% silicon, and 6 hours' at the same temperature in case of containing 2.5 wt% silicon.

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Sc 첨가에 따른 Al-6Si-2Cu 합금의 미세조직 개량화 (Effect of Sc Addition on the Microstructure Modification of Al-6Si-2Cu Alloy)

  • 안성빈;김정석
    • 열처리공학회지
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    • 제35권3호
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    • pp.150-158
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    • 2022
  • The effects of scandium addition on the Al-6Si-2Cu Alloy were investigated. The Al-6Si-2Cu-Sc alloy was prepared by gravity die casting process. In this study, scandium was added at 0.2 wt%, 0.4 wt%, 0.8 wt%, and 1.0 wt%. The microstructure of Al-6Si-2Cu-Sc alloy was investigated using Optical Microscope, Field Emission Scanning Electron Microscope, Electron Back Scatter Diffraction, and Transmission Electron microscope. The microstructure of Al-6Si-2Cu alloy with scandium added changed from dendrite structure to equiaxed crystal structure in specimens of 0.4 wt% Sc or more, and coarse needle-shape eutectic Si and β-Al5FeSi phases were segmented and refined. The nanosized Al3Sc intermetallic compound was observed to be uniformly distributed in the modified Al matrix.

Al-Mg 계 다이캐스팅 합금의 미세조직 및 기계적 성질에 미치는 Mg 및 Si의 영향 (Effects of Mg and Si on Microstructure and Mechanical Properties of Al-Mg Die Casting Alloy)

  • 조재익;김철우
    • 한국주조공학회지
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    • 제32권5호
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    • pp.219-224
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    • 2012
  • The effects of Mg and Si contents on the microstructure and mechanical properties in Al-Mg alloy (ALDC6) were investigated. The results showed that phase fraction and size of $Mg_2Si$ and $Al_{15}(Fe,Mn)_3Si_2$ phase in the microstructure of Al-Mg alloy were increased as the Mg and Si contents were raised from 2.5 to 3.5 wt%. With Si content of 1.5 wt%, freezing range of the alloy was significantly reduced and solidification became more complex during the final stage of solidification. While there was no significant influence of Mg contents on mechanical properties, Si contents up to 1.5 wt%, strongly affected the mechanical properties. Especially elongation was reduced by about a half with more than 1.0 wt%Si in the alloy. The bending and impact strength were decreased with increased amount of Si in the alloy, as well. The lowered mechanical properties are because of the growth of particle shaped coarse $Mg_2Si$ phase and precipitation of the needle like $\beta$-AlFeSi in the microstructure at the last region to solidify due to presence of excess amount of Si in the alloy.