• 한국분말재료학회지
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• 제11권5호
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• pp.412-420
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• 2004

The purpose of the present study is to determine an optimum composition using cheaper powders keeping with high performance of hard rock cutting diamond saw blade. With 50Fe-20(Cu . Sn)-30Co specimen, a part of Co was replaced by Ni(5%, 10%, and 15%, respectively). These specimens were hot pressed and sintered for predetermined time at various temperature. Sintering is performed by two different methods of temperature controlled method and specimen dimension controlled method. In order to determine the property of the sintered diamond saw blade, 3 point bending tester, X-ray diffractometer, and SEM were used. As the Co in the bond alloy was replaced by Ni, the hardness of the specimen increased. Thus the 50Fe-20(CuㆍSn)-15Co-15Ni specimen showed the maximum hardness of 104(HRB). The results of 3 point bending test showed that flexure strength decreased along with increase in Ni content. This is attributed to the formation of intermetallic compound(Ni$_{x}$Sn) determined by X-ray diffraction. The fracture surface after 3 point bending test showed that diamond was fractured in the specimen containing 0%, 5%, and 10%Ni, and the fracture occurred at the interface between diamond and matrix in the specimen containing 15%Ni. The cutting ability test showed that the abrasive property was not changed in the specimen containing 0%, 5%, and 10%Ni. The optimum composition determined in this study is 50Fe-20(CuㆍSn)-20Co-10Ni.

• 한국재료학회지
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• 제20권10호
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• pp.508-512
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• 2010

The optimum route to fabricate nano-sized Fe-50 wt% Co and hydrogen-reduction behavior of calcined Fe-/Conitrate was investigated. The powder mixture of metal oxides was prepared by solution mixing and calcination of Fe-/Co-nitrate. A DTA-TG and microstructural analysis revealed that the nitrates mixture by the calcination at $300^{\circ}C$ for 2 h was changed to Fe-oxide/$Co_3O_4$ composite powders with an average particle size of 100 nm. The reduction behavior of the calcined powders was analyzed by DTA-TG in a hydrogen atmosphere. The composite powders of Fe-oxide and Co3O4 changed to a Fe-Co phase with an average particle size of 40 nm in the temperature range of $260-420^{\circ}C$. In the TG analysis, a two-step reduction process relating to the presence of Fe3O4 and a CoO phase as the intermediate phase was observed. The hydrogen-reduction kinetics of the Fe-oxide/Co3O4 composite powders was evaluated by the amount of peak shift with heating rates in TG. The activation energies for the reduction, estimated by the slope of the Kissinger plot, were 96 kJ/mol in the peak temperature range of $231-297^{\circ}C$ and 83 kJ/mol of $290-390^{\circ}C$, respectively. The reported activation energy of 70.4-94.4 kJ/mol for the reduction of Fe- and Co-oxides is in reasonable agreement with the measured value in this study.

• 청정기술
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• 제25권1호
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• pp.14-18
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• 2019

여러 금속 부품을 가공하기 위하여 사용된 염화제이철 에칭 폐액은 유가금속인 니켈 등을 함유하고 있다. 본 연구에서는 식각공정을 완료한 에칭폐액을 재생하고 부산물로 나온 니켈 함유 폐액으로부터 정제하여 니켈 금속분말로 제조하는 공정을 개발하였다. 부산물인 니켈함유용액을 철 등의 불순물을 침전 제거하기 위하여 수산화나트륨 수용액을 실험을 통하여 가수분해 중화제로서 선정하였고, 이를 통하여 철 등의 불순물을 pH = 4 조건하에 침전 제거하였다. 그 후, 불순물로 잔류하는 망간 및 아연과 같은 금속이온들을 D2EHPA (Di-(2-ethylhexyl) phosphoric acid)를 사용하여 용매추출 하였다. 정제된 염화니켈은 99% 이상의 순도를 가지고 있으며, 그 후 환원제로 하이드라진을 이용하여 99% 이상의 순도와 약 150 nm의 크기를 가지는 니켈 금속분말로 제조하였다. 염화니켈 및 니켈 금속분말의 성분은 EDTA 적정법과 유도결합 플라즈마 방출분광법(inductively coupled plasma optical emission spectrometer, ICP-OES)을 이용하여 확인하였으며, 전계방사 주사전자현미경(field emission scanning electron microscope, FE-SEM), X-선 회절분석기(X-ray diffraction, XRD) 및 투과전자현미경(transmission electron microscopy, TEM)을 통하여 금속분말의 형태, 입자 크기 및 결정성과 같은 물리적 특성을 확인하였다.

• 공업화학
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• 제26권6호
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• pp.681-685
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• 2015

본 연구에서는 열 변색 물질로 알려진 순수한 $BiVO_4$ 분말과 금속이 도핑된 $M-BiVO_4$ (M = Mg, Cu) 분말들을 bismuth nitrate ($Bi(NO_3)_3$)와 ammonium vanadate ($NH_4VO_3$)의 혼합 수용액으로부터 고압반응기에서 수열 합성법을 통하여 성공적으로 제조하였다. 시료들의 결정구조, 미세구조 및 열 변색 특성들은 FE-SEM, FT-IR, XRD, DSC, UV-Vis-NIR 분광기 및 colorimeter를 이용하여 분석하였다. 시료를 상전이 온도 이상으로 가열시키면, 순수한 $BiVO_4$ 시료에 비하여 $M-BiVO_4$ (M = Mg, Cu) 시료의 색상이 상대적으로 선명하게 열 변색하였다.

• 한국분말재료학회지
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• 제31권3호
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• pp.243-254
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• 2024

High-entropy alloys (HEAs) have been reported to have better properties than conventional materials; however, they are more expensive due to the high cost of their main components. Therefore, research is needed to reduce manufacturing costs. In this study, CoCrFeMnNi HEAs were prepared using metal injection molding (MIM), which is a powder metallurgy process that involves less material waste than machining process. Although the MIM-processed samples were in the face-centered cubic (FCC) phase, porosity remained after sintering at 1200℃, 1250℃, and 1275℃. In this study, the hot isostatic pressing (HIP) process, which considers both temperature (1150℃) and pressure (150 MPa), was adopted to improve the quality of the MIM samples. Although the hardness of the HIP-treated samples decreased slightly and the Mn composition was significantly reduced, the process effectively eliminated many pores that remained after the 1275℃ MIM process. The HIP process can improve the quality of the alloy.

• 자원리싸이클링
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• 제14권3호
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• pp.48-54
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• 2005

FeCl$_3$용액으로 니켈프레임을 에칭하는 과정에서 발생한 폐액으로부터 철과 니켈을 분리, 회수하기 위해 용매추출과 환원실험을 수행했다. 추출제로 Alamine336을 사용하여 철과 니켈의 분리가 가능했으며, 유기상과 에칭폐액의 부피비가 7이상의 조건에서 99%의 철의 추출율을 얻었다. 0.01 M농도의 염산용액을 탈거액으로 사용하여 탈거액과 유기상의 부피비가 7인 조건에서 99%의 철 탈거율을 얻었다. 추출여액의 pH가 10.5이고 반응온도가 100$^{\circ}C$인 조건에서 환원제로 히드라진을 첨가하여 99%의 순도를 지닌 니켈 금속 분말을 얻었다. 용매추출과 화학환원을 이용하여 에칭폐액으로부터 니켈금속을 회수하고, 에칭액을 재생할 수도 있는 공정을 제시하였다.

• 한국물환경학회지
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• 제30권6호
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• pp.647-652
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• 2014

The aim of this study was to investigate the heavy metal removal and biomass productivity in the Acid Mine Drainage (AMD) using eggshell and microalgae. The experiment was operated 6 days in the eggshell and microalgae hybrid system, and using eggshell powder and microalgae as Chlorella vulgaris. The obtained result indicated that the biomass productivity of 2.82 g/L/d from 1.12 g/L initial concentration in 6 days was reached with light transmittance of 97% at a 305 mm depth in the optical panel photobioreactor (OPPBR). The total removal efficiency of Fe, Cu, Zn, Mn and Cd was found to be 98.92%, 99.91%, 98.78%, 88.99% and 98.00% in the AMD using eggshell and Chlorella vulgaris hybrid system, respectively. Additionally, there were significant relationships between biomass and concentration of each heavy metal ($R^2$ = 0.8771, 0.8643, 0.8669, 0.9134 and 0.6277 for Fe, Cu, Zn, Mn and Cd). These results indicated that the eggshell and microalgae hybrid system was highly effective for heavy metal removal when compared to the conventional biological process in the AMD. Therefore, the eggshell and microalgae hybrid system was effective for heavy metal removal and biomass productivity and can be applied to treat AMD in treatment plant.

• 한국수소및신에너지학회논문집
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• 제18권2호
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• pp.124-131
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• 2007

Methane is partially oxidized to produce the syngas by the lattice oxygen of metal oxides in the absence of gaseous oxygen. The present work deals with ferrite including copper component, which does not chemisorb methane, to investigate the suppression of the carbon deposition during the reduction of metal oxides by methane. Iron-based oxides of $Cu_xFe_{3-x}O_4$(X=0.25, 0.5, 1.0) was synthesized by the co-precipitation method. Thermogravimetric Analysis(TGA) was used to observe the isothermal reduction behavior of $Cu_xFe_{3-x}O_4$ and $Fe_3O_4$ at $600-900^{\circ}C$ under methane atmosphere. The crystal structures of reduced specimens were characterized by X-rays powder diffraction(XRD) technique. From the analyses of TGA, it is concluded that the reduction kinetics of $CuFe_2O_4$ was the fastest among $Fe_3O_4$ and $Cu_xFe_{3-x}O_4$(X=0.25, 0.5, 1.0). The X-ray diffraction analyses indicated that $Cu_xFe_{3-x}O_4$ was decomposed to Cu and $Fe_3O_4$ phase at $600^{\circ}C$ and was reduced to Cu and Fe phase at $800^{\circ}C$. $Fe_3O_4$, which was reduced at $900^{\circ}C$, showed Fe, graphite and $Fe_3C$ phases. On the contrary, $Cu_xFe_{3-x}O_4$ does not show the graphite or $Fe_3C$ phases. This results infer that Cu component suppress the carbon deposition on Cu-ferrite.

• 한국세라믹학회지
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• 제39권7호
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• pp.663-668
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• 2002

폐기물 함유 세라믹 재료의 성형과정에서 일차적인 중금속의 안정화를 알아보기 위하여 중금속(Cd, Cr, Cu, Fe, Pb, Zn) 표준용액의 농도를 각각 5, 10, 15, 20ppm으로 조절하여 점토, 백토와 제올라이트에 대해 회분식 흡착실험을 행하였다. 중금속 표준용액의 농도가 증가할수록 모든 시료에서 중금속 흡착률은 감소하는 경향을 보였다. 점토와 백토는 Cr을 제외한 모든 중금속에서 평균 80% 이상의 흡착률을 보였고, Fe와 Pb에서는 99% 이상의 우수한 흡착률을 보였다 점토와 백토를 혼합한 경우, Cr에 대한 흡착률이 점토와 백토에 비해 우수하였으나 Zn에 대한 흡착률은 상대적으로 작았다. Cr, Zn은 다른 중금속에 비해 낮은 중금속 흡착률을 보이는데, 이것은 낮은 pH에서 용액 내 수소이온과 이온교환경쟁을 벌이기 때문인 것으로 사료된다.

• 공업화학
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• 제21권5호
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• pp.527-531
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• 2010

Fe계 metal powder를 이용하여 최적화된 전자파차폐 시트를 제조한 후, 제조된 시트에 physical vapor deposition (PVD)법으로 여러 금속들을 증착시켜 최종 전자파차폐용 시트를 제조하였다. 또한 증착된 금속들의 전자파 효율 특성을 분석하기 위하여 polyvinylidene fluoride (PVdF) 나노섬유 막을 시트로 활용하였다. 전기적 특성을 알아보기 위해 4-point probe로 측정하였으며, energy dispersive spectroscopy (EDS)를 이용하여 제조된 sheet에 금속이 증착되었음을 확인하였다. 차폐효율은 전자파차폐효율측정기를 이용하여 측정하였다. 전기저항은 $1000\;{\AA}$일 때 Cu에서 $641.95{\Omega}{\cdot}cm$로 가장 낮은 저항 값을 나타내었다. 전자파 차폐효율은 증착된 금속의 두께의 증가에 따라 증가되었으며, Cu가 $1000\;{\AA}$으로 증착된 sheet가 최고 효율인 32.5 dB을 나타내었다.