• Title/Summary/Keyword: Fatigue strength assessment

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Fatigue Strength Assessment of Spot-Welded Lap Joint Using Strain Energy Density Factor

  • Sohn, Ilseon;Bae, Dongho
    • Journal of Mechanical Science and Technology
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    • v.15 no.1
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    • pp.44-51
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    • 2001
  • One of the recent issues in design of the spot-welded structure such as the automobile body is to develop an economical prediction method of the fatigue design criterion without additional fatigue test. In this paper, as one of basic investigation for developing such methods, fracture mechanical approach was investigated. First, the Model I, Mode II and Mode III, stress intensity factors were analyzed. Second, strain energy density factor (S) synthetically including them was calculated. And finally, in order to decide the systematic fatigue design criterion by using this strain energy density factor, fatigue data of the ΔP-N(sub)f obtained on the various in-plane bending type spot-welded lap joints were systematically re-arranged in the ΔS-N(sub)f relation. And its utility and reliability were verified by the theory of Weibull probability distribution function. The reliability of the proposed fatigue life prediction value at 10(sup)7 cycles by the strain energy density factor was estimated by 85%. Therefore, it is possible to decide the fatigue design criterion of spot-welded lap joint instead of the ΔP-N(sub)f relation.

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Fatigue performance assessment of welded joints using the infrared thermography

  • Fan, J.L.;Guo, X.L.;Wu, C.W.
    • Structural Engineering and Mechanics
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    • v.44 no.4
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    • pp.417-429
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    • 2012
  • Taking the superficial temperature increment as the major fatigue damage indicator, the infrared thermography was used to predict fatigue parameters (fatigue strength and S-N curve) of welded joints subjected to fatigue loading with a high mean stress, showing good predictions. The fatigue damage status, related to safety evaluation, was tightly correlated with the temperature field evolution of the hot-spot zone on the specimen surface. An energetic damage model, based on the energy accumulation, was developed to evaluate the residual fatigue life of the welded specimens undergoing cyclic loading, and a good agreement was presented. It is concluded that the infrared thermography can not only well predict the fatigue behavior of welded joints, but also can play an important role in health detection of structures subjected to mechanical loading.

Rapid S-N type life estimation for low cycle fatigue of high-strength steels at a low ambient temperature

  • Feng, Liuyang;Qian, Xudong
    • Steel and Composite Structures
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    • v.33 no.6
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    • pp.777-792
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    • 2019
  • This paper presents a new efficient approach to estimate the S-N type fatigue life assessment curve for S550 high strength steels under low-cycle actions at -60℃. The proposed approach combines a single set of monotonic tension test and one set of fatigue tests to determine the key material damage parameters in the continuum damage mechanics framework. The experimental program in this study examines both the material response under low-cycle actions. The microstructural mechanisms revealed by the Scanning Electron Microscopy (SEM) at the low temperature, furthermore, characterizes the effect due to different strain ratios and low temperature on the low-cycle fatigue life of S550 steels. Anchored on the experimental results, this study validates the S-N curve determined from the proposed approach. The S-N type curve determined from one set of fatigue tests and one set of monotonic tension tests estimates the fatigue life of all specimens under different strain ratios satisfactorily.

Assessment of Fatigue Life on Curved Self-Piercing Rivet Joint Specimen (곡률을 갖는 셀프-피어싱 리벳 접합시편의 피로수명 평가)

  • Kim, Min-Gun;Cho, Seok-Swoo;Kim, Dong-Youl
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.1
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    • pp.71-79
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    • 2010
  • One of methods that accomplish fuel-efficient vehicle is to reduce the overall vehicle weight by using aluminum structure typically for cross members, rails and panels in body and chassis. For aluminum structures, the use of Self Piercing Rivet(SPR) is a relatively new joining technique in automotive manufacture. To predict SPR fatigue life, fatigue behavior of SPR connections needs to be investigated experimentally and numerically. Tests and simulations on lap-shear specimen with various material combinations are performed to obtain the joining strength and the fatigue life of SPR connections. A Finite element model of the SPR specimen is developed by using a FEMFAT SPR pre-processor. The fatigue lives of SPR specimens with the curvature are predicted using a FEMFAT 4.4e based on the liner finite element analysis.

Fatigue Strength Analysis and Reliability Analysis of D/H VLCC (D/H VLCC의 피로강도해석과 피로 신뢰성해석)

  • Yang, P.D.C.;Lee, J.S.;Yoon, J.H.;Seo, Y.S.
    • Journal of the Society of Naval Architects of Korea
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    • v.34 no.2
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    • pp.64-74
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    • 1997
  • The necessity and importance of fatigue failure to variable load has been appreciated as the structural design technique develops and use of high tensile steel is increasing. This is much more appreciated for a large ship such as VLCC. The rigorous fatigue analysis and safety assessment should be, hence, carried out at the design stage to avoid the possibility of fatigue failure and to achieve the design result having a sufficient structural safety to fatigue strength. This paper deals with an efficient spectral fatigue analysis of ship structures by introducing the concept of stress influence coefficient. In the process included are probabilistic loading analysis, evaluation of long-term distribution of stress range and estimation of fatigue life applying the spectral fatigue analysis. An integrated computer program has been developed in which reliability analysis to fatigue strength is also included and has been applied to D/H VLCC.

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Fatigue Strength Assessment of the Cruciform Fillet Welded Joint Using Hot-spot Stress Approach (Hot-spot 응력을 이용한 십자형 필렛 용접재의 피로강도 평가)

  • Seok, Chang-Sung;Kim, Dae-Jin;Koo, Jae-Mean;Seo, Jung-Won;Goo, Byeong-Choon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.11 s.242
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    • pp.1488-1493
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    • 2005
  • In this study, fatigue tests to obtain S-N curves and FE analyses to obtain structural stress concentration factors were conducted for the two types of cruciform fillet welded joints, that is, load-carrying and non load-carrying types. Then we changed the obtained S-N curve of load carrying joint to that based on hot spot stress. As a result, the S-N curve of load carrying joint based on hot-spot stress was almost exactly coincided with that of non load-carrying joint based on nominal stress. So we have conducted that the fatigue strength of a welded joint with different geometry from the non stress distribution along the expected crack path.

Assessment of Structural Stiffness and Fatigue Life in Self-Piercing Rivet(SPR) Joint of Car Body (차체 셀프-피어싱 리벳 접합의 구조강성 및 피로수명 평가)

  • Kim Min-gun;Lee Kun-chan;Lee Byung-jun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.8 s.227
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    • pp.1174-1182
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    • 2004
  • Recently, Self Piercing Rivet(SPR) has been spotlighted in the automotive industry as a substitutive resort of spot welding and has also been watched by the designer as lightening a car body due to their superior assembly processes. Fatigue behavior of SPR joint needs to be investigated experimentally and numerically to predict its structural stiffness and fatigue life. Testing of lap-shear specimens with various material combinations is performed to obtain the joining strength and the fatigue life of SPR connections. The simulation of SPR lap-shear specimens is also conducted to obtain the structural stiffness of SPR connections under different material combinations. A Finite element model of the SPR lap-shear specimen is developed using a FEMFAT SPR pre-processor. The fatigue lift of SPR specimen is predicted using a FEMFAT 4.4e based on the liner finite element analysis.