• Title/Summary/Keyword: Fatigue strength analysis

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Reliability analysis on fatigue Strength for Certification of Aircraft Composite Structures

  • Choi, Cheong Ho;Lee, Doo Jin;Jo, Jae Hyun;Bae, Sung Hwan;Lee, Myung Jik;Lee, Jong Ho
    • Journal of Aerospace System Engineering
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    • v.15 no.2
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    • pp.16-25
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    • 2021
  • Reliability of fatigue strength on Aircraft Composites(GFRP) Structures was assessed in this paper. Fatigue strength of GFRP was used through the existing fatigue test data with Monte Carlo method. The Sa-Nf curve of composites fatigue strength was assumed as normal distribution and reliability was analyzed using SSIT model. Fatigue stress was designed IAW ASTM F3114-15 with special safety factor of Ssf=1.2~2.0. Reliability was calculated by analytic method and FORM. Sensitivity for the effect of mean and standard deviation of fatigue strength as well as fatigue stability was evaluated. This result can be usefully applied to reliability and fatigue design for composite structures of light weight aircraft.

Fatigue Strength Improvement and Fatigue Characteristics by TIG-Dressing on Weld Bead Toes (용접지단부 TIG처리에 의한 피로강도향상 및 피로특성)

  • Jung, Young Hwa;Kim, Ik Gyeom;Nam, Wang Hyone;Chang, Dong Huy
    • Journal of Industrial Technology
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    • v.20 no.A
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    • pp.169-178
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    • 2000
  • The 4-point bending tests have been performed In order to estimate the effect of TIG-dressing on fatigue strength and fatigue characteristics quantitatively for non load-carrying fillet welded joints subjected to pure bending. As a result of fatigue tests, fatigue strengths of as-welded specimens have satisfied the grade of fatigue strength prescribed in specifications of korea, AASHTO and JSSC. Fatigue strength at 2 million cycles of TIG-dressing specimens have increased compared with as-welded specimens. As the result of beachmark tests, fatigue cracks occurred at several points, where the radius of curvature and flank angle in the weld bead toes were low, and grew as semi-elliptical cracks, then approached to fracture. As a result of finite element analysis, stress concentration factor in weld bead toes has closely related to the flank angle and radius of curvature, and between these, the radius of curvature has more largely affected in stress concentration factor than flank angle. As a result of fracture mechanics approaches, the crack correction factor of test specimens has largely affected on stress gradient correction factor in case a/t is below 0.4. From the relations between stress intensity factor range estimated from FEM analysis and fatigue crack growth rate, fatigue life has been correctly calculated.

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Fatigue Strength of Fillet Weldment under Out-of-plane Bending Load (필릿 용접부의 면외굽힘하중에 대한 피로강도)

  • 강성원;한상혁;김화수;백영민
    • Journal of the Society of Naval Architects of Korea
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    • v.40 no.1
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    • pp.28-35
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    • 2003
  • Fatigue tests of transverse fillet weldment were performed under out-of-plane bending loads. Significant increase of the fatigue strength was observed under out-of-plane bending loads, compared to the one under in-plane loads (axial loads). Applicability of the crack propagation analysis using LEFM for the surface crack of fillet weldment were investigated as well, in parallel with the fatigue tests. For the rational assessment of the fatigue strength of welded ship structures where combined stresses of the in-plane axial stress and the out-of-plane bending stress are induced simultaneously due to complexity of applied load and structural geometry, further investigation is recommended for the effect of the out-of-plane bending stress on the fatigue strength of weldment.

Fatigue Life Evaluation of Diesel Locomotive Car body Considering Camber Effect (캠버를 고려한 디젤기관차 차체 피로수명평가)

  • Jun, Hyun-Kyu;Lee, Dong-Hyung;Kim, Jae-Chul;Lee, Chan-Woo
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.372-377
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    • 2008
  • Camber with positive deflection is one of the very important design parameters in the manufacture of railway coach. Positive camber is defined as concave shape such as an arch and it increases the strength of structure remarkably. But during the operation of a structure, the positive camber turns into negative camber and it loses the strength of structure. Therefore we should consider the camber effect when we evaluate the fatigue strength of negative cambered structure. For this purpose, we made a model of negative cambered locomotive car body and performed structural analysis and also we measured the dynamic loads at critical points during commercial line operation. Fatigue strength of locomotive was calculated by applying Miner's damage accumulation rule. Fatigue strength of the two locomotives which have different camber were compared to find out the effect of camber on dynamic load amplitude. We found that the more negative camber a locomotive had, the shorter fatigue strength obtained.

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A Study on Stress Analysis and Fatigue Behaviors of Carbonitrided Cr-Mo(SCM415) Steel - About the Prediction of Fatigue Strength - (침탄질화 처리된 크롬-몰리브덴(SCM415)강의 피로거동 및 응력해석 (2) -피로강도의 예측을 중심으로-)

  • 송삼홍;이상훈
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.5
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    • pp.160-167
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    • 2000
  • In this research, the fatigue behaviors of carbonitrided Cr-Mo(SCM415) steel are examined. From fatigue test results, we propose a modified fatigue strength evaluation model and modified formulae. That is, we develop improved models fur evaluating and predicting the fatigue strength of carbonitrided SCM415 by modifying specific terms in the Murakami and Endo's model which is the representative fatigue strength evaluation formulae fur high strength steel.

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A Numerical Estimation of Fatigue Strength of Welded Steel Structures with Residual Stresses (용접 잔류음력을 고려한 강구조물의 피로강도평가)

  • Chung, Heung-Jin;Yoo, Byoung-Chan
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2007.04a
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    • pp.265-270
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    • 2007
  • According to previous research, welding-induced residual stresses in steel structures can significantly affect the fatigue behaviour. Usually, high tensile residual stresses up to the yield strength are conservatively assumed at the weld toes. This conservative assumption can result in misleading fatigue assessments. Thee welding-induced residual stresses need be known in advance for a reliable fatigue assessment, which becomes possible to an increasing extent by numerical welding simulation. In this study, a fatigue Analysis technique for steel structures with welding induced residual stress is presented. First, We calculate the history of temperature according with welding process. Secondly, residual stress with a welding thermal history was evaluated by non-linear thermal stress analysis and lastly, fatigue strength is estimated with modified Goodman equation which can consider the effect of mean stress level.

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Variable amplitude fatigue test of M30 high-strength bolt in bolt-sphere joint grid structures

  • Qiu, Bin;Lei, Honggang;Yang, Xu;Zhou, Zichun;Wang, Guoqing
    • Steel and Composite Structures
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    • v.33 no.3
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    • pp.433-444
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    • 2019
  • Fatigue failure of a grid structure using bolt-sphere joints is liable to occur in a high-strength bolt due to the alternating and reciprocal actions of a suspension crane. In this study, variable amplitude fatigue tests were carried out on 20 40 Cr steel alloy M30 high-strength bolts using an MTS fatigue testing machine, and four cyclic stress amplitude loading patterns, Low-High, High-Low, Low-High-Low, and High-Low-High, were tested. The scanning electron microscope images of bolt fatigue failure due to variable amplitude stress were obtained, and the fractographic analysis of fatigue fractures was performed to investigate the fatigue failure mechanisms. Based on the available data from the constant amplitude fatigue tests, the variable amplitude fatigue life of an M30 high-strength bolt in a bolt-sphere joint was estimated using both Miner's rule and the Corten-Dolan model. Since both cumulative damage models gave similar predictions, Miner's rule is suggested for estimating the variable-amplitude fatigue life of M30 high-strength bolts in a grid structure with bolt-sphere joints; the S-N fatigue curve of the M30 high-strength bolts under variable amplitude loading was derived using equivalent stress amplitude as a design parameter.

An Experimental Study on the Safety of Glass Fiber Reinforced Plastic Pipes under Fatigue Load (피로하중을 받는 유리섬유 보강 플라스틱관의 안전성에 관한 연구)

  • 채원규
    • Journal of the Korean Society of Safety
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    • v.11 no.3
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    • pp.154-159
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    • 1996
  • In this thesis, a series of loading tests are conducted in order to investigate the fracture safety of GFRP(Glass Fiber Reinforced Plastics) pipes under fatigue load which are widely used in the developed countries becauses of their natural of anticorrosion and lightweight etc. . Fatigue test is performed by changing number of laminates and loading cycles to examine the flexural strains, the ductility and the fatigue strength for two million repeated loading cycles. From the fatigue test results, it was found that the larger the laminates of GFRP pipes is, the larger the stiffness of GFRP pipes under the fatigue load increases. This phenomenon is true until the fatigue failure. According to the S-N curve drawn by the regression analysis on the fatigue test results, the fatigue strength of percent of the static ultimate strength increases by increasing the laminates of GFRP pipes. The fatigue strength with two million repeated leading cycles in GFRP pipes with the laminates of GFRP pipes varing 15, 25, 35 shows about 75%, 80%, 84% on the static ultimate strength, respectively.

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Fatigue Strength Evaluation of Butt Welded Aluminum Alloy Component for Railway Vehicles (철도차량용 대형 알루미늄 압출재 용접부의 피로강도 평가)

  • 한승우;이학주;이상록
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.242-249
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    • 2000
  • The fatigue strength of welded aluminum alloy component has been evaluated. Extruded aluminum alloy component Al 6005-T6 was considered. That component could be one of appropriate candidates for floor structure in railway cars. Finite element analysis has been performed to obtain stress distribution in the welded aluminum component. The results of finite element analysis have been applied in designing the experimental setup for fatigue strength evaluation of welded component. Three point bending fatigue test has been employed, until fracture occurs, to evaluate the fatigue strength of the welded component. In addition, the fatigue strength of the component has been compared with that of specimen.

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Evaluation of Static Strength and Fatigue Strength for Bogie of a Korea High Speed Train Including Eddy Current Brake System (와전류 제동장치를 포함한 한국형 고속전철 대차의 정적강도 및 피로강도 평가)

  • 노규석;이상록;강재윤
    • Proceedings of the KSR Conference
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    • 2001.10a
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    • pp.267-272
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    • 2001
  • A FEM-based analytical approach was used to evaluate the static strength and the fatigue strength of a KHST bogie including eddy current brake system. Calculation was carried out in the fields of linearity and small deformation. The yield strengths were used as criteria for evaluating the static strength and the fatigue limits were used as criteria for evaluating the fatigue strength. The analysis results show that there is not any location that exceeds the allowable criteria.

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