• 제목/요약/키워드: Fatigue load

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Stress and fatigue analysis of major components under dynamic loads for a four-row tractor-mounted radish collector

  • Khine Myat Swe;Md Nasim Reza;Milon Chowdhury;Mohammod Ali;Sumaiya Islam;Sang-Hee Lee;Sun-Ok Chung;Soon Jung Hong
    • 농업과학연구
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    • 제49권2호
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    • pp.269-284
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    • 2022
  • The development of radish collectors has the potential to increase radish yields while decreasing the time and dependence on human labor in a variety of field activities. Stress and fatigue analyses are essential to ensure the optimal design and machine life of any agricultural machinery. The objectives of this research were to analyze the stress and fatigue of major components of a tractor-mounted radish collector under dynamic load conditions in an effort to increase the design dependability and dimensions of the materials. An experiment was conducted to measure the shaft torque of stem-cutting and transferring conveyor motors using rotary torque sensors at different tractor ground speeds with and without a load. The Smith-Watson-Topper mean stress equation and the rain-flow counting technique were utilized to determine the required shear stress with the distribution of the fatigue life cycle. The severity of the operation was assessed using Miner's theory. All running conditions produced more than 107 of high cycle fatigue strength. Furthermore, the highest severity levels for motor shafts used for stem cutting and transferring and for transportation joints and cutting blades were 2.20, 4.24, 2.07, and 1.07, and 1.97, 3.81, 1.73, and 1.07, respectively, with and without a load condition, except for 5.24 for a winch motor shaft under a load. The stress and fatigue analysis presented in this study can aid in the selection of the most appropriate design parameters and material sizes for the successful construction of a tractor-mounted radish collector, which is currently under development.

Comparison of the Fatigue Behaviors of FRP Bridge Decks and Reinforced Concrete Conventional Decks Under Extreme Environmental Conditions

  • Kwon, Soon-Chul;Piyush K. Dutta;Kim, Yun-Hae;Anido, Roberto-Lopez
    • Journal of Mechanical Science and Technology
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    • 제17권1호
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    • pp.1-10
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    • 2003
  • This paper summarizes the results of the fatigue test of four composite bridge decks in extreme temperatures (-30$^{\circ}C$ and 50$^{\circ}C$ ). The work was performed as part of a research program to evaluate and install multiple FRP bridge deck systems in Dayton, Ohio. A two-span continuous concrete deck was also built on three steel girders for the benchmark tests. Simulated wheel loads were applied simultaneously at two points by two servo-controlled hydraulic actuators specially designed and fabricated to perform under extreme temperatures. Each deck was initially subjected to one million wheel load cycles at low temperature and another one million cycles at high temperature. The results presented in this paper correspond to the fatigue response of each deck for four million load cycles at low temperature and another four million cycles at high temperature. Thus, the deck was subjected to a total of ten million cycles. Quasi-static load-deflection and load-strain responses were determined at predetermined fatigue cycle levels. Except for the progressive reduction in stiffness, no significant distress was observed in any of the composite deck prototypes during ten million load cycles. The effects of extreme temperatures and accumulated load cycles on the load-deflection and load-strain response of FRP composite and FRP-concrete hybrid bridge decks are discussed based on the experimental results.

신형식 PSC거더의 피로 성능 (Fatigue performance of a new type PSC girder)

  • 최상현;이창수;김태균;어철수
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 춘계학술대회 논문집
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    • pp.965-972
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    • 2011
  • Unlike metallic materials, the importance of fatigue performance of concrete has been ignored. However, it is reported that environmental effects, if it cause deterioration, may increase the risk of fatigue failure under repeated loadings. In case of railroad bridges, the risk may increase due to highly periodic, repetitive, heavier nature of train load, which runs through the fixed passage called the track. Especially, when new material or structure is implemented for a main bridge member, experimental validation should be performed to avoid damage or failure due to unexpected behavior. In this paper, the fatigue performance of an IT girder is examined via a repeated loading test. The IT girder is a new type of a prestressed concrete (PSC) girder with two prestressed H-beams in the top of the girder, which provide additional sectional capacity, and it can be applied to the span longer than 30m which is a typical limit for a usual PSC girder. To obtain the fatigue performance, a 10m IT girder specimen is designed, and a repeated load test is performed by applying the cyclic load two million times. The fatigue performance of the girder is examined according to the Japanese and the CEB-FIB design codes. The fatigue test result shows that the IT girder satisfies both design codes.

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용접구조물 요접토우부의 잔류응력이 피로강도에 미치는 영향 평가 (Evaluation of Influence on the Fatigue Strength of Residual Stresses at the Welded Toe of Welded Structure.)

  • 차용훈;김하식;김일수;성백섭
    • 한국공작기계학회논문집
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    • 제10권4호
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    • pp.7-13
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    • 2001
  • This Study is to investigate the influence of weld residual stresses on the fatigue crack growth behaviors in pressure ves-sel reinforcement. In order to perform this study, the automatically welded specimens are prepared. The material is ASTM A516 grade 60 steel used in pressure vessel mainly. For pad-on-plate of skip welding continuous welding and PWHT specimen, fatigue crack initiation is generally initiat-ed at weld starting and end toe zone, and ruptured at weld starting toe zone, Fatigue life if pad-on-plate continuous speci-men is increased more than that of pad-on-plate skip fillet welding specimene about 85% under low load, about 20% under high load, and decreased than that of two-pad continuous welding specimen about 85%. In da/dN-$\Delta$ Κ curve under low load, pad-on-plate skip fillet welding specimen showed retardation on the initial crack, and the fatigue crack growth rate at the low region of $\Delta$Κ greater specimene E(3.8{\times}10^{-6}$mm/cycle). And the fatigue life of welding specimen was smaller than that of PWHT specimen.

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점용접시편의 과부하해석 및 유효 J-적분에 의한 피로수명예측 (Overload Analysis and Fatigue Life Prediction Using an Effective J-Integral of Spot Welded Specimens)

  • 이형일;최진용
    • 대한기계학회논문집A
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    • 제24권3호
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    • pp.567-580
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    • 2000
  • This paper proposes an integrated approach, which is independent of specimen geometry and loading type, for predicting the fatigue life of spot welded specimens. We first establish finite element models reflecting the actual specimen behaviors observed on the experimental load-deflection curves of 4 types of single spot welded specimens. Using finite element models elaborately established, we then evaluate fracture parameter J-integral to describe the effects of specimen geometry and loading type on the fatigue life in a comprehensive manner. It is confirmed, however, that J-integral concept alone is insufficient to clearly explain the generalized relationship between load and fatigue life of spot welded specimens. On this ground, we introduce another effective parameter $J_e$ composed of $J_I$, $J_{II}$, $J_{III}$, which has been demonstrated here to more sharply define the relationship between load and fatigue life of 4 types of spot welded specimens. The crack surface displacement method is adopted for decomposition of J, and the mechanism of the mixed mode fracture is also discussed in detail as a motivation of using $J_e$.

압력용기 보강재의 용접 형태에 따른 피로균열성장 거동에 관한 연구 (A Study on the Fatigue Crack Growth Behaviour for the Welded Configuration in Pressure Vessel Stiffener)

  • 차용훈;김하식;성백섭
    • 한국안전학회지
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    • 제16권3호
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    • pp.1-6
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    • 2001
  • The study is to investigate the influence on the fatigue crack growth behaviors for the welded configuration in pressure vessel stiffener. In order to perform this goal, the automatic welded specimens were prepared. The material is ASTM A516 grade 60 steel used in pressure vessel mainly. In skip welding of pad-on-plate, continuous fillet welding and PWHT specimen, fatigue crack is generally initiated at the starting and end old toe zone, and ruptured at the starting old toe zone. The fatigue life of pad-on-plate of the continuous fillet welding specimen is larger than that of pad-on-plate skip fillet welding specimen about 85% under low load, about 20% under high load and less than that of two-pad continuous fillet welding specimen about 85%. In da/dN-$\Delta$K curve under low load, skip fillet welding specimen of pad-on-plate showed retardation on the initial crack, and the fatigue crack growth rate at the low region of $\Delta$K greater specimen E($3.8 {\times} 10^{-6}mm/cycle$). And the fatigue life of welding specimen was smaller than that of PWHT specimen.

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국부가열을 이용한 면외거셋의 피로강도 향상 (Improvement of Fatigue Strength by Spot Heating for Out-of-plane Gusset)

  • 정영화;남왕현;장동휘
    • 산업기술연구
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    • 제21권B호
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    • pp.213-222
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    • 2001
  • In the study, the fatigue strength improvement and mechanism have been estimated by the Spot-Heating treatment on welded bead toes. For this, web-gusset specimens were made without residual stresses and the others with residual stresses imposed by Spot-Heating. The 4-point bending tests were performed in order to estimate the effect of spot-heating on fatigue strength and fatigue characteristics quantitatively for non load-carrying fillet welded joints subjected to pure bending. As a result of fatigue test, fatigue strength of As-Welded specimen for non load-carrying fillet welded joints subjected to pure bending has satisfied the grade of fatigue prescribed in specifications of korea, AASHTO and JSSC. As compare with As-Welded specimen and Spot-Heating specimen have increased about 20% for the fatigue strength at $7.7{\times}10^6$ cycles. The Spot-Heating by reformation of the residual stress on welded bead toes has greatly affected the fatigue crack propagation life, but has slightly affected the fatigue crack initiation life.

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5182 Al합금판의 전기저항 점용접부 피로거동에 관한 연구 (A Study on the Fatigue Behavior of Resistance Spot Welded Part of 5182 Aluminum Aloy Sheet)

  • 신현일;박용석;강성수
    • Journal of Welding and Joining
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    • 제16권2호
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    • pp.84-92
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    • 1998
  • On this study, the variations of hardness and microstructure were observed at he spot-welded part of 5182 alminum alloy sheets with thickness of 1.2 mm. The hardness of spot-welded part of aluminum alloy indicated the lowest value at nugget center. Also, the position where fatigue crack exists was investigated by surveying microstructure of the spot-welded sections. Mean load-deformation diagrams were obtained from static tensile test. Fracture was occurred completely within 5 mm after transforming elastic into plastic area. Fatigue test was stopped when the specimens of fatigue test had the final displacement of 0.2mm and measured fatigue bending angle and crack length. This study utilized them, investigated the relations between fatigue bending angle and fatigue crack length and made a estimation of the fatigue fracture life of resistance spot welded part of 5182 aluminum alloy sheet. The relative equation o fatigue crack length and fatigue failure life can be represented by {TEX}$L_{C}${/TEX}=α{TEX}$N_{f}^ {β}${/TEX}.

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반복 전단.인장 변형에 따른 데님 직물의 피로도에 관한 연구 (Fatigue Phenomenon of Mechanical Properties in Denim Fabrics for Slacks during Repeated Shear and Tensile Deformation)

  • 이창미;권오경;박희웅
    • 한국의류학회지
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    • 제20권6호
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    • pp.975-982
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    • 1996
  • This study was conducted to examine the fatigue phenomenon of mechanical properites in denim fabrics for slacks during repeated shear and tensile deformation by analysing the change in the basic dynamic properties of fabrics on the basic of experiments to obtain the basic data necessary to measure their fatigue. In addition, this study was carried out by allowing these denim fabrics at market to go through the repeated deformation under such different loads as 500 gf/cm2 and 1000 gf/cm2 by using a simulated fatigue tester, by calculating both dynamic properties and hand value (HV) of these fabrics with KES-F system and then by obtaining the THV through these calculated properties. The results are as follows: 1 The fatigue phenomenon of dynamic properties was remarkably shown by the repeated shear and tensile deformation, while the increase of hysterical plastic substances was also remarkable in these shearing and bending properties. 2. The elasticity values of tensile, bending and compression properties, such as, B and G were reduced: whereas RT and RC values increased. It was shown, then, that those fabrics lost their elasticity and became flexible and soft with the increase of fatigue. 3. The fatigue phenomenon of hand value also showed that those fabrics became soft in relation with the change of all dynamic properties, and that their performance was also change to flexible hand value. 4. TRhe degree of fatigue was also shown by the loads given to the repeated deformation. It was shown that the fatigue was higher for the tensile load of 1000 gf/cm3 than did the standard load of 500 gf/cm3 It is necessary, therefore, to consider the load in accordance with their usage when examining the fatigue phenomenon with respect to the dynamic properties of clothing materials. 5. The loads were nearly not influenced by the change in the general hand value tended to show a little of increase with the increase of fatigue, Based on those results, it seems that the fatigue phenomonon is related to the loads given to the repeated deformation.

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구조응력을 이용한 하중 전달형 십자 양면 비대칭 필렛 용접 시험편의 피로강도 평가 (Fatigue Assessment of Load-carrying Asymmetric Double Bevel Cruciform Welded Joints using Structural Stress Approach)

  • 김성민;김영남;이승현;김명현
    • Journal of Welding and Joining
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    • 제30권6호
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    • pp.86-91
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    • 2012
  • Fatigue tests and analyses were carried out to investigate fatigue strength and crack initiation point of load-carrying asymmetric double bevel cruciform welded joints. Mesh-insensitive structural stress approach was adopted to estimate high precise fatigue life and crack initiation point. Two different case material and weld shape were considered in this study. Results of fatigue tests and analyses were compared and discussed in consideration of applicability of structural stress approach as the reliable fatigue assessment method of cruciform welded joints.