• Title/Summary/Keyword: Fatigue failure mode

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Realtime Detection of Damage in Composite Structures by Using PVDE Sensor (압전고분자 센서를 이용한 복합재 구조의 실시간 손상탐지)

  • ;Y. A. Dzenis
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.118-121
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    • 2002
  • Polyvinylidene di-fluoride (PVDF) film sensor appeared to be practically useful for the structural health monitoring of composite materials and structures. PVDF film sensors were either attached to or embedded in the graphite/epoxy composite (CFRP) samples to detect the fatigue damage at the bondline of single-lap joints or the tensile failure of unidirectional laminates. PVDF sensors were sensitive enough to detect and determine the crack front in linear location since composites usually produce very energetic acoustic emission (AE). PVDF sensors are extremely cost-effective, as flexible as other plastic films, in low profile as thin as a few tens of microns, and have relatively wide-band response, all of which characteristics are readily utilized for the structural health monitoring of composite structures. Signals due to fatigue damage showed a characteristics of mode II (shear) type failure whereas those from fiber breakage at DEN notches showed that of mode I (tensile) type fracture.

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Evaluation of Failure Behavior of a Pipe Containing Circumferential Notch-Type Wall Thinning (원주방향 노치형 감육부를 가진 배관의 손상거동 평가)

  • Kim, Jin-Weon;Park, Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.8
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    • pp.1295-1302
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    • 2003
  • In order to evaluate a failure behavior of pipe with notch-type wall thinning, the present study performed full-scale pipe tests using the 102mm, Schedule 80 pipe specimen simulated notch- and circular-type thinning defects. The pipe tests were conducted under the conditions of both monotonic and cyclic bending moment at a constant internal pressure of 10 MPa. From the results. of experiment the failure mode, load carrying capacity, deformation ability, and fatigue life of a notch-type wall thinned pipe were investigated, and they were compared with those of a circular-type wall thinned pipe. The failure mode of notched pipe was similar to that of circular-type thinned pipe under the monotonic bending load. Under the cyclic bending load, however, the mode was clearly distinguished with variation in the shape of wall thinning. The load carrying capacity of a pipe containing notch-type wall thinning was about the same or slightly lower than that of a pipe containing circular-type wall thinning when the thinning area was subjected to tensile stress, whereas it was higher than that of a pipe containing circular-type thinning defect when the thinning area was subjected to compressive stress. On the other hand, the deformation ability and fatigue life of a notch-type wall thinned pipe was lower than those of a circular-type wall thinned pipe.

An Experimental Study for the Fatigue Strength Assessment of Longi-web Connections (Longi-web 연결부의 피로강도 평가에 관한 실험적 연구)

  • Kang, Sung-Won;Kim, Jeong-Hwan;Kim, Kwang-Seok;Kang, Joong-Kyoo;Heo, Joo-Ho;Kim, Myung-Hyun
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.1
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    • pp.87-92
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    • 2008
  • In the load-carrying fillet weldments, which are common in ship structures, fatigue cracks can occur at the weld root, in addition to the weld toe. In particular, fatigue cracks originating from the weld root are difficult to detect and cause a significant reduction in the fatigue strength of a weldment. Therefore, it is important to note the fatigue failure mode of load-carrying fillet weldment. In this study, a series of fatigue test was carried out for the fatigue strength evaluation of longi-web connections that are typical kinds of the load-carrying fillet weldment.

Research on three-point bending fatigue life and damage mechanism of aluminum foam sandwich panel

  • Wei Xiao;Huihui Wang;Xuding Song
    • Steel and Composite Structures
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    • v.51 no.1
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    • pp.53-61
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    • 2024
  • Aluminum foams sandwich panel (AFSP) has been used in engineering field, where cyclic loading is used in most of the applications. In this paper, the fatigue life of AFSP prepared by the bonding method was investigated through a three-point bending test. The mathematical statistics method was used to analyze the influence of different plate thicknesses and core densities on the bending fatigue life. The macroscopic fatigue failure modes and damage mechanisms were observed by scanning electron microscopy (SEM). The results indicate that panel thickness and core layer density have a significant influence on the bending fatigue life of AFSP and their dispersion. The damage mechanism of fatigue failure to cells in aluminum foam is that the initial fatigue crack begins the cell wall, the thinnest position of the cell wall or the intersection of the cell wall and the cell ridge, where stress concentrations are more likely to occur. The fatigue failure of aluminum foam core usually starts from the semi-closed unit of the lower layer, and the fatigue crack propagates layer by layer along the direction of the maximum shear stress. The results can provide a reference for the practical engineering design and application of AFSP.

Fatigue Behavior of Reinforce Concrete Beams with Recycled Aggregate (골재 종류에 따른 철근 콘크리트 보의 피로거동 특성)

  • Ji, Sang-Kyu;Jeon, Esther;Kim, Sun-Woo;Yun, Hyun-Do
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05a
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    • pp.82-85
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    • 2006
  • In this study, the fatigue tests were performed on a series of reinforce concrete beams with type of aggregate to investigate the fatigue behavior. The four point loading system is used in the fatigue tests. In these tests, relations between the repeated loading cycles and mid-span deflections, number of repeated loading cycles when specimen was fractured were observed. On this basis, the mid-span deflections, the crack growth and failure mode of beams were studied. The result of tests, reinforce concrete beams with recycled aggregate were about similar failure mode with natural aggregate concrete beam.

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Shape Optimization for Opening Mode in Fracture Mechanics (열림 모드에 대한 형상 최적화)

  • 한석영;송시엽
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.40-45
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    • 2001
  • The relationship between structural geometry and number of life cycles to failure is investigated to improve the fatigue life of structural components. The linear elastic fracture mechanics(LEFM) approach is integrated with shape optimal design methodology. The primary objective of this study is to decide an optimal shape for enhancing the life of the structure. The results from LEFM analyses are used in the fatigue model to predict the life of the structure before failure is occurred. The shape of the structure is optimized by using the growth strain method. Relevant issues such as problem formulation, finite element modeling are explained. Three design examples are solved, and the results show that, with proper shape changes, the life of structural systems subjected to fatigue loads can be enhanced significantly.

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Ultimate and fatigue response of shear dominated full-scale pretensioned concrete box girders

  • Saiidi, M. Saiid;Bush, Anita
    • Structural Engineering and Mechanics
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    • v.23 no.4
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    • pp.353-367
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    • 2006
  • Two full-scale, precast, pretensioned box girders were subjected to shear-dominated loading, one under monotonic loads to failure and the other subjected to one-half million cycles of fatigue loads followed by monotonic ultimate loads. The number of cycles was selected to allow for comparison with previous research. The fatigue loads were applied in combination with occasional overloads. In the present study, fatigue loading reduced the shear capacity by only six percent compared to the capacity under monotonic loading. However, previous research on flexure-dominated girders subjected to the same number of repeated loads showed that fatigue loading changed the mode of failure from flexure to shear/flexure and the girder capacity dropped by 14 percent. The comparison of the measured data with calculated shear capacity from five different theoretical methods showed that the ACI code method, the compression field theory, and the modified compression field theory led to reasonable estimates of the shear strength. The truss model led to an overly conservative estimate of the capacity.

Peel-tension Fatigue Strength of Mechanical Press Joints of Cold Rolled Steel Sheet (냉간 압연강 판재 기계적 접합부의 인장-박리 피로 강도)

  • Lee, Man-Suk;Park, Jong-Min;Kim, Taek-Young;Kim, Ho-Kyung
    • Journal of the Korean Society of Safety
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    • v.27 no.5
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    • pp.42-48
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    • 2012
  • Peel-tension fatigue experiments were conducted for investigating on fatigue strength of mechanical press joints of SPCC steel sheet used in the field of the automobile industry. In addition, finite element method analysis on the peel-tension specimen was conducted using HyperMesh and ABAQUS softwares. The cold rolled mild steel was used to join the T-shaped peel-tension specimen with a button diameter of 5.4 mm and a punch diameter of 8.3 mm. The fatigue limit load amplitude was found to be 112.4 N at the number of cycles 106, indicating that the ratio of fatigue limit load to static peel-tension strength was about 8%. This value suggests that the mechanical press joint is highly vulnerable to peel-tension load rather than to tensile-shear load, considering that the ratio of fatigue limit load to static tensile-shear strength was about 43%. Fatigue failure mode was found to be interface-failure mode.

Damage Tolerant Design for the Tilt Rotor UAV (틸트 로터형 무인항공기의 손상허용 설계)

  • Park, Young Chul;Im, Jong Bin;Park, Jung Sun
    • Journal of Aerospace System Engineering
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    • v.1 no.2
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    • pp.27-36
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    • 2007
  • The Damage Tolerant Design is developed to help alleviate structural failure and cracking problems in aerospace structures. Recently, the Damage Tolerant Design is required and recommended for most of aircraft design. In this paper, the damage tolerant design is applied to tilt rotor UAV. First of all, the fatigue load spectrum for the tilt rotor UAV is developed and fatigue analysis is performed for the flaperon joint which has FCL (fatigue critical location). Tilt rotor UAV has two modes: helicopter mode when UAV is taking off and landing; fixed wing mode when the tilt rotor UAV is cruising. To make fatigue load spectrum, FELIX is used for helicopter mode. TWIST is used for fixed wing mode. Fatigue analysis of flaperon joint is performed using fatigue load spectrum. E-N curve approach is used for picking crack initiation point. The LEFM(Linear Elastic Fracture Method) is considered for analyzing crack growth or propagation. Finally, including the crack initiation and propagation, the fatigue life is evaluated. Therefore the Damage Tolerant Design can be done.

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An Experimental Study on the Strength Evaluation of Mechanical Press Joint (기계적 프레스 접합부의 강도 평가에 관한 실험적 연구)

  • Park, Yeong-Geun;Jeong, Jin-Seong;Kim, Ho-Gyeong;Lee, Yong-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.2 s.173
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    • pp.438-448
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    • 2000
  • Mechanical press joining technique has been used in sheet metal joining processes because of its simple process and possibility of joining dissimiliar metals, such as steel and aluminum. The static and cyclic behavior of single overlap AI-alloy and steel(SPCC) joints has been investigate. Relationships were developed to estimate the strength of the joint taking into consideration base metal strength properties and the geometry of the joint. Fatigue test results have shown that fatigue resistance of the SPCC mechanical press joints is almost equal to that of the spot weld at the life of $10^6$ cycles. Also, the dissimilar material jointed specimen with upper SPCC plate and button diameter corresponding to the nugget diameter of the spot welded specimen has almost same strength as the same material jointed specimen and as the spot welded specimen.