• Title/Summary/Keyword: Fatigue damage estimation

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Development of accelerated life test method for the wind turbine Gearbox using cumulative damage theory (누적손상이론을 이용한 풍력증속기의 가속수명시험법 개발)

  • Son, Ki-Su;Kwak, Hee-Sung;Kang, Change-Hoon;Cho, Jun-Haeng
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.11a
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    • pp.693-697
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    • 2005
  • This study was performed to develop accelerated life test method of the wind-turbine gearbox using accumulated damage theory that used to model the fatigue of parts that receive variable load. The accumulated damage theory was introduced, and the estimation of life and calculation of accelerated life test time was illustrated. As the actual application example, accelerated life test method of the gearbox was described. Life distribution of the wind-turbine gearbox was supposed to follow Weibull distribution and life test time was calculated under the conditions of average life (MTBF) 140,600 hours and 99% reliability for one test sample According to the accumulated damage theory, because test time can shorten in case increase test load, test time could be reduced by 1.2 years when we put the load 1.2 times of rated load than 0.93 times of rated load that is equivalent load calculated by load spectrum of the wind turbine. This time, acceleration coefficient was 21.3. This accelerated test method was used to develop accelerated test method of gear reducer, gear and bearing as well as the industrial gearbox and it is considered to be applied comprehensively to mechanical parts the fatigue of which is happened by load or pressure etc.

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Development of Accelerated Life Test Method for Machanical Parts Using Cumulative Damage Theory (누적손상이론을 이용한 기계류부품의 가속수명시험법 개발)

  • Kim, Dae-Cheol;Lee, Geun-Ho;Kim, Hyeong-Ui
    • 연구논문집
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    • s.32
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    • pp.35-43
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    • 2002
  • This study was performed to develop accelerated life test method of machanical parts using cumulative damage theory that used to model the fatigue of parts that receive variable load. The cumulative damage theory was introduced, and the estimation of life and calculation of accelerated life test time was illustrated. As the actual application example, accelerated life test method of agricultural tractor transmission was described. Life distribution of agricultural tractor transmission was supposed to follow Weibull distribution and life test time was calculated under the conditions of average life (MTBF) 3,000 hours and 90% reliability for one test sample. According to the cumulative damage theory, because test time can shorten in case increase test load, test time could be reduced by 482 hours when we put the load 1.1 times of rated load than 0.73 times of rated load that is equivalent load calculated by load spectrum of the agricultural tractor. This time, acceleration coefficient was 11.7. This accelerated test method was used to develop accelerated test method of gear reducer, hydraulic hose and bearing as well as agricultural tractor transmission and it is considered to be applied comprehensively to machanical parts the fatigue of which is happened by load or pressure etc.

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Finite element analysis of inelastic thermal stress and damage estimation of Y-structure in liquid metal fast breeder reactor (액체금속로 Y-구조물의 비탄성 열응력 해석 및 손상평가에 관한 유한요소해석)

  • Kwak, D.Y.;Im, Y.T.;Kim, J.B.;Lee, H.Y.;Yoo, B.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.7
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    • pp.1042-1049
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    • 1997
  • LMFBR(Liquid Metal Fast Breeder Reactor) vessel is operated under the high temperatures of 500-550.deg. C. Thus, transient thermal loads were severe enough to cause inelastic deformation due to creep-fatigue and plasticity. For reduction of such inelastic deformations, Y-piece structure in the form of a thermal sleeve is used in LMFBR vessel under repeated start-up, service and shut-down conditions. Therefore, a systematic method for inelastic analysis is needed for design of the Y-piece structure subjected to such loading conditions. In the present investigation, finite element analysis of heat transfer and inelastic thermal stress were carried out for the Y-piece structure in LMFBR vessel under service conditions. For such analysis, ABAQUS program was employed based on the elasto-plastic and Chaboche viscoplastic constitutive equations. Based on numerical data obtained from the analysis, creep-fatigue damage estimation according to ASME Code Case N-47 was made and compared to each other. Finally, it was found out that the numerical predictio of damage level due to creep based on Chaboche unified viscoplastic constitutive equation was relatively better compared to elasto-plastic constitutive formulation.

Fatigue Life Estimation for Welded Parts of Marine Vessel Engine Frame Box by Utilizing Finite Element Analysis (유한요소 해석을 이용한 선박용 엔진 프레임 박스 용접부의 피로수명 예측)

  • Lee, Jae-Hoon;Choi, Jong-Ho;Cho, Jin-Rae;Lee, In-Soo
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.20 no.5
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    • pp.573-580
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    • 2007
  • This paper presents the numerical estimation of the fatigue life for the frame box's welded parts of the marine vessel engine S60MC-C. The time-variations of the effective stresses at the critical points during a piston cycle are computed through the finite element analysis, by applying the dynamic loadings that were analytically derived in the previous paper. The fatigue lives of the welded parts are estimated by making use of the hot-spot stress extrapolation and the Palmgren-miner cumulative damage rule.

Mechanical Properties Assessment of Steels Obtained from an Aged Naval Ship (노후 함정 강재의 기계적 특성 평가)

  • Sang-Hyun Park;Young-Sik Jang;Su-Min Lee;Sang-Rai Cho;Sang Su Jeon;Ju Young Hwang;Nam-Ki Baek
    • Journal of the Society of Naval Architects of Korea
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    • v.60 no.2
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    • pp.65-75
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    • 2023
  • Ships operated at sea for a long time are subjected to various kinds of loads, which may cause various types of damage. Such damages will eventually reduce the strength of hull structures. Therefore, it is necessary to estimate and evaluate the residual strength and remaining fatigue life of aging ships in order to secure structural safety, establish a reasonable maintenance plan, and make a judgment of life extension. For this purpose, the corrosion damage and local denting damage should be measured, fatigue damage estimation should be performed, and material properties of aged steel should be identified. For this study, in order to investigate the mechanical properties of aged steel, steel plates were obtained from a naval ship that reached the end of her life span. The specimens were manufactured from the obtained steel plates, and static and dynamic tensile tests, fatigue tests, and metallographic tests were performed. The mechanical properties obtained from the aged steel plates were compared with those of new steel plates to quantify the aging effect on the mechanical properties of marine steel materials.

Fatigue Behavior and Probabilistic Fatigue Analysis of Concrete Offshore Structures (콘크리트 해양구조물(海洋構造物)의 피로거동(疲勞擧動)과 확률론적(確率論的) 피로해석(疲勞解析))

  • Oh, Byung Hwan;Kim, Jee Sang
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.8 no.3
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    • pp.31-41
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    • 1988
  • Recently, the offshore structures are increasingly constructed to explore the natural resources. These offshore structures are to be designed to resist the repetitive wave forces. A probabilistic method for the fatigue analysis of offshore concrete structures is presented in this study. The present spectral fatigue analysis calculates wave forces first and then the transfer functions for unit waves from which stress spectra are determined. The calculated fatigue stresses may then be used to evaluate the fatigue damage of concrete structures. A simplified model for the estimation of fatigue damage of the structures, which employs only the probabilistic moments of the peak stress distribution without direct integration, is also proposed. The present study allows more realistic fatigue analysis of offshore concrete structures.

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A Study on the Fatigue Strength of Compressed Air Tank for Ships(I) (선박용 압축공기 탱크의 피로강도에 관한 연구(I))

  • Kim Jon-Ho;An Jae-Hyeong
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.8
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    • pp.923-928
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    • 2005
  • The estimation of fatigue life at the design stage of the compressed air tank on board is very important in order to arrive at feasible and reliable solutions considering the total lifetime of the tank. In this paper the compressed air tank on board was selected as a model and the change of inside pressure of the tank during normal navigation period was measured and the cycle of fluctuation stress was presumed statistically based on this. Also the effect of stress concentration with the FEM analysis on the longitudinal weld and the mean stress effect on the fatigue strength of compressed air tank were discussed.

Fatigue Life Prediction of Vessel Engine Frame Box by Utilizing Finite Element Analysis (유한요소해석을 활용한 선박용 엔진 프레임 박스의 피로수명의 예측)

  • Lee, Jae-Hoon;Cho, Jin-Rae
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.768-773
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    • 2007
  • This paper presents the numerical estimation of the fatigue life for the welded parts of the engine frame box of the S60MC-C vessel engine. The time-variations of the effective stresses at the critical points during a piston cycle are computed through the finite element analysis, by applying the dynamic loadings that were analytically derived by the kinematic analysis. The fatigue life of the welded parts is estimated by making use of the hot-spot stress extrapolation and the Palmgrem-Minor cumulative damage rule.

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Estimation on a Contact Size Effect in Fretting Fatigue Between Cylindrical Pad and Flat Specimen (실린더형 패드와 평판 시험편간 프레팅 피로의 접촉폭 크기효과에 관한 평가)

  • Kim, Jin-Kwang;Cho, Sang-Bong
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.6
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    • pp.116-125
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    • 2008
  • In general, fretting is a contact damage process due to micro-slip associated with small amplitude oscillatory movement between two surfaces in contact. Previous studies in fretting fatigue have observed a contact size effect related to contact width. The volume-averaging method of theoretically predicted contact stress fields was required to emulate experimental trends and to predict the observed contact size effects. This contact size effect is captured by the mean values of stresses and strains at the element integration points of FE model and two critical plane models (SWT, FS) in the present paper. It is shown that crack nucleation and fretting fatigue life can be predicted by the FE-based critical plane models.

Static and fatigue performance of stud shear connector in steel fiber reinforced concrete

  • Xu, Chen;Su, Qingtian;Masuya, Hiroshi
    • Steel and Composite Structures
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    • v.24 no.4
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    • pp.467-479
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    • 2017
  • The stud is one of the most frequently used shear connectors which are important to the steel-concrete composite action. The static and fatigue behavior of stud in the steel fiber reinforced concrete (SFRC) were particularly concerned in this study through the push-out tests and analysis. It was for the purpose of investigating and explaining a tendency proposed by the current existing researches that the SFRC may ameliorate the shear connector's mechanical performance, and thus contributing to the corresponding design practice. There were 20 test specimens in the tests and 8 models in the analysis. According to the test and analysis results, the SFRC had an obvious effect of restraining the concrete damage and improving the stud static performance when the compressive strength of the host concrete was relatively low. As to the fatigue aspect, the steel fibers in concrete also tended to improve the stud fatigue life, and the favorable tensile performance of SFRC may be the main reason. But such effect was found to vary with the fatigue load range. Moreover, the static and fatigue test results were compared with several design codes. Particularly, the fatigue life estimation of Eurocode 4 appeared to be less conservative than that of AASHTO, and to have higher safety redundancy than that of JSCE hybrid structure guideline.